基于随机森林和长短期记忆网络的高速剑杆织机故障诊断技术OA
Fault Diagnosis Technology of High-speed Rapier Looms Based on Random Forest and Long Short-term Memory Network
高速剑杆织机常遭遇张力异常、电机运行温度高等故障,致使其难以高效、稳定运行.得益于数据驱动方法的进步,设备故障诊断精度有所提高.然而,受限于多源异构数据的时序性,传统的故障诊断方法无法提供可靠的预测性能.鉴于此,提出一种基于随机森林(Random Forest,RF)和长短期记忆网络(Long Short-Term Memory,LSTM)的故障诊断方法,并将其应用于实际的高速剑杆织机.首先,采用STM32核心控制器捕获不同类型传感器的数据,然后这些传感数据经串口传输到树莓派上的诊断模块.值得注意的是,RF模型与LSTM模型均部署于诊断模块上,其中RF模型用于判断设备故障类型,LSTM模型则用于估计剩余运行寿命.实践结果证实,RF模型能够提供96.4%的故障判断率,LSTM模型取得R2=0.947的寿命预测精度,展现出良好的鲁棒性能及泛化能力.
High-speed rapier looms often encounter faults such as abnormal tension and high motor operation temperatures,hindering their efficient and stable operation.Benefiting from the progress of data-driven methods,the accuracy of equipment fault diagnosis is improved.However,due to the temporal nature of heterogeneous data from multiple sources,traditional fault diagnosis methods fail to provide reliable predictive performance.Therefore,a fault diagnosis method based on random forest(RF)and long short-term memory(LSTM)networks is proposed in this study,and then applied to the high-speed rapier loom.First,an STM32-based core controller is employed to capture data from various types of sensors,which are then transmitted via a serial port to a diagnostic module implemented on a Raspberry Pi.Notably,both the RF and LSTM models are deployed on the diagnostic module,where the RF model is used to determine the type of equipment failure and the LSTM model is used to estimate the remaining useful life.Practical results confirm that the RF model achieves a 96.4%fault diagnosis accuracy,while the LSTM model achieves a life prediction accuracy with R2=0.947,demonstrating excellent robustness and generalization ability.
贺诗羽;韩哲哲;钱泽文;余璨辰;吴海丰;汪木兰
南京工程学院 江苏省先进数控与电力传动实验室,南京 211167南京工程学院 通信与人工智能学院、集成电路学院,南京 211167南京工程学院 通信与人工智能学院、集成电路学院,南京 211167南京工程学院 通信与人工智能学院、集成电路学院,南京 211167江苏千家汇智能装备科技有限公司,江苏 宿迁 223900南京工程学院 江苏省先进数控与电力传动实验室,南京 211167
轻工纺织
高速剑杆织机故障诊断随机森林长短期记忆网络剩余运行寿命
high-speed rapier loomfault diagnosisrandom forestlong short-term memoryremaining useful life
《机电工程技术》 2026 (11)
40-45,6
江苏省高校哲学社会科学研究一般项目(2023SJYB0432)南京工程学院高等教育研究课题(2025GJZC20)
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