首页|期刊导航|金属加工(热加工)|风力发电机组叶片结构裂纹激光焊工艺参数优化研究

风力发电机组叶片结构裂纹激光焊工艺参数优化研究OA

Optimization of laser welding process parameters for structural cracks in wind turbine blades

中文摘要英文摘要

激光焊受多物理场耦合及材料非线性响应影响,构建的焊缝响应面模型难以表征复杂的热-力-冶金耦合行为,影响模型对实际焊接过程的精确表达,无法为其参数优化提供反馈,参数组合难以达到最优,导致焊接效果不佳.为此,提出风力发电机组叶片结构裂纹激光焊工艺参数优化研究.利用有限元模型模拟激光焊接过程中的应力、温度及变形,为后续步骤提供物理场数据;基于有限元模拟结果,通过灰色关联分析构建焊缝响应面模型,表征工艺实际焊接情况;以最小化焊缝缺陷率、最大化焊缝强度为目标构建参数优化函数,采用基于混沌搜索策略的鲸鱼优化算法(CWOA)进行工艺参数的优化迭代,使响应达到最优的风力发电机组叶片结构裂纹激光焊工艺参数组合.结果表明:所提方法能有效优化激光焊工艺参数,大幅提高裂纹焊接质量,降低缺陷率,应用效果较好.

Laser welding is affected by the coupling of multiple physical fields and the nonlinear response of materials.The constructed weld response surface model is difficult to characterize the complex thermal mechanical metallurgical coupling behavior,which affects the accurate expression of the model on the actual welding process and cannot provide feedback for parameter optimization,making it difficult to achieve optimal parameter combinations and poor welding results.Therefore,a study on the optimization of laser welding process parameters for cracks in wind turbine blade structures is proposed.Using finite element models to simulate stress,temperature,and deformation during laser welding processes,providing physical field data for subsequent steps;Based on the finite element simulation results,a weld response surface model is constructed through grey correlation analysis to characterize the actual welding situation of the process;A parameter optimization function is constructed with the goal of minimizing weld defect rate and maximizing weld strength.The Chaotic Whale Optimization Algorithm(CWOA)based on chaotic search strategy is used to iteratively optimize process parameters,and the optimal combination of crack laser welding process parameters for wind turbine blade structure response is determined.The experimental results show that the proposed method can effectively optimize the laser welding process parameters,significantly improve the quality of crack welding,reduce the defect rate,and achieve good application effects.

苏俊;朱兴龙

国电投江苏新能源有限公司 江苏南京 210000国电投江苏新能源有限公司 江苏南京 210000

有限元模型灰色关联分析响应面法CWOA算法参数优化

finite element modelgrey correlation analysisresponse surface methodologyCWOA algorithmoptimization

《金属加工(热加工)》 2026 (6)

35-42,8

国家电投集团江苏新能源有限公司科技项目(GY-H-2023-FK03).

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