回火处理对等离子熔覆W6Mo5Cr4V2高速钢组织和硬度的影响OA
Effect of tempering treatment on the microstructure and hardness of plasma-clad W6Mo5Cr4V2 high-speed steel
止推环是轴类零件轴向定位的核心部件,服役过程中需承受轴向力、限制轴位移并保障油膜构建,但易因端面剧烈摩擦出现磨损与烧蚀,频繁更换会增加运维成本,提升其表面硬度是增强耐磨性能、延长寿命的关键途径.42CrMo钢因高强度、高韧性等优势广泛用于止推环制造,但表面硬度低、耐磨性差,亟需通过表面强化技术改进.等离子熔覆技术成本低、效率高,能制备高结合强度的熔覆层且便于修复失效零件,W6Mo5Cr4V2高速钢具备高韧性、优异的耐磨性,二者结合具有良好应用前景.以42CrMo钢止推环为基底,等离子熔覆两层W6Mo5Cr4V2高速钢,再经550℃ × 1h一次、二次回火热处理,测试分析其微观组织、物相、元素分布及硬度.结果显示:熔覆层含α-Fe、α'-Fe及多种碳化物,回火后碳化物尺寸与体积密度提升,且弥散析出颗粒状碳化物;熔覆层硬度显著高于基底,二次回火后硬度达64.3HRC(增幅142%),为止推环在高摩擦工况下延长寿命设计提供了可参考的技术方案.
The thrust ring is the core component of the axial positioning of axial parts.During service,it is necessary to withstand axial forces,limit axial displacement and ensure the construction of the oil film.However,it is prone to wear and ablation due to violent wear of the end face.Frequent replacement increases operation and maintenance costs.Improving its hardness is a key way to enhance wear resistance and thus extend service life.42CrMo steel is widely used in the manufacture of thrust rings due to its advantages such as high strength and high toughness,but has low surface hardness and poor wear resistance,so it needs to be improved through surface strengthening technology.Plasma cladding technology has low operation costs and high efficiency,and could prepare high-bound strength cladding layers and facilitate repair of failed parts.W6Mo5Cr4V2 high-speed steel join high toughness and excellent wear resistance,and the combination has good application prospects.This study uses 42CrMo steel thrust ring as the substrate and clad 2-layer W6Mo5Cr4V2 high-speed steel by plasma arc,and then conducts primary and secondary tempering of 550℃ × 1h and analyze its microstructure evolution,phase,element distribution and hardness.The results show that the clad layer contains α-Fe、α'-Fe and a variety of carbides.After tempering,the carbide size and density increase and particulate-like carbides are dispersed.The hardness of the clad layer is significantly higher than that of the substrate,and the hardness after secondary tempering reaches 64.3HRC(increase by 142%),which provides a referenceable technical solution for the life-extending design of the thrust ring under high wear-resistant environment conditions.
霍灿;李尚;张健;潘万枫;董选普;童向阳;曹华堂
华中科技大学材料科学与工程学院 湖北武汉 430074华中科技大学材料科学与工程学院 湖北武汉 430074华中科技大学材料科学与工程学院 湖北武汉 430074华中科技大学材料科学与工程学院 湖北武汉 430074华中科技大学材料科学与工程学院 湖北武汉 430074||材料成形与模具技术全国重点实验室 湖北武汉 430074武汉普特立安表面技术有限公司 湖北武汉 430074华中科技大学材料科学与工程学院 湖北武汉 430074||材料成形与模具技术全国重点实验室 湖北武汉 430074
等离子熔覆止推环回火热处理碳化物洛氏硬度
plasma claddingthrust ringheat treatmentcarbideshardness
《金属加工(热加工)》 2026 (6)
1-8,8
中央高校基本科研业务费资助(No.2024JYCXJJ014)湖北省自然科学基金(No.2022CFB770).
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