新型催化裂解耦合流化床反应器固含率分布特性OA
Solids holdup distribution characteristics analysis of catalytic cracking coupled fluidized bed reactor
为应对市场对低碳烯烃日益增长的需求,本文提出了一种新型提升管-湍动床-密相床催化裂解耦合反应器.通过大型冷模实验测量了在不同操作条件下,提升管和湍动床内固含率沿轴向/径向的分布特性.结果表明,提升管中的固含率呈两端大、中间小的C形分布,受颗粒循环强度和表观气速影响显著.颗粒加速区受颗粒循环强度影响明显,充分发展区固含率均匀,约束返混区因返混导致颗粒浓度升高.湍动床内按固含率轴向分布分为密相区(高浓度)、稀相区(低浓度)及过渡区.密相区固含率随高度增加递减,稀相区固含率随颗粒循环强度增大而降低、随表观气速增大而升高.分布器附近因气泡膨胀和颗粒沉积效应,固含率分布复杂.半圆形流化床径向固含率呈现"平面区高、弧面区低"的非对称分布,在r/R=0.4~0.5处达到最低值.随着颗粒循环强度增大,平面区固含率显著增加,弧面区受气固混合影响固含率趋于均匀;但随着表观气速的增大,非边壁区域固含率降低,边壁区域的分布梯度增大.分析反应器内不同区域的固含率分布特征,有助于更精准地调控反应过程,提高产品收率与选择性,进一步满足反应过程的多样化要求.
To address the growing demand for low-carbon olefins,this study proposed a coupled catalytic cracking reactor integrating a riser,turbulent bed,and dense bed.Large-scale cold model experiments were conducted to measure the axial and radial solid holdup distribution characteristics in the coupled reactor under varying operating conditions.The results indicated that the solid holdup in the riser exhibited a C-shaped axial distribution,with higher values at both ends and lower values in the middle,significantly influenced by particle circulation rate and superficial gas velocity.Solid holdup in the particle acceleration zone was markedly affected by particle circulation rate,the fully developed zone showed uniform holdup,and the constrained backmixing zone was influenced by particle recirculation,with the concentration increasing.In the turbulent bed,axial solid holdup distribution was categorized into a dense phase zone with high concentration,a dilute phase zone with low concentration,and a transition zone.The dense phase zone holdup decreased with height.The dilute phase zone holdup decreased with increasing particle circulation rate but increased with superficial gas velocity.Besides,complex solid holdup distribution was induced by bubble expansion and particle deposition near the distributor.Radially,the semi-circular fluidized bed displayed an asymmetric solid holdup distribution,characterized by higher values in the planar region and lower values in the curved region,reaching a minimum at r/R=0.4-0.5.Increasing particle circulation rate significantly enhanced solids holdup in the planar region,while that in the curved region became more uniform due to enhanced gas-solid mixing.However,higher superficial gas velocity reduced solid holdup in non-wall regions and intensified its distribution gradients near the wall.Based on the distribution characteristics of solid holdup in different regions of the reactor,people could regulate the reaction process more precisely,thereby improving the product yield and selectivity to meet the diverse needs of the reaction process.
孙富伟;刘梦溪;卢春喜
中国石油大学(北京)化学工程与环境学院,北京 102249||中国昆仑工程有限公司,北京 100037中国石油大学(北京)化学工程与环境学院,北京 102249中国石油大学(北京)化学工程与环境学院,北京 102249
化学化工
催化裂解耦合反应器固含率轴向/径向分布流化床
catalytic crackingcoupled reactorsolids holdupaxial/radial distributionfluidized bed
《化工进展》 2026 (5)
2584-2595,12
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