首页|期刊导航|中南大学学报(自然科学版)|基于CFD-DEM耦合的矿石智能分选机一分三执行机构参数优化

基于CFD-DEM耦合的矿石智能分选机一分三执行机构参数优化OA

Parameter optimization of three-way actuator of ore intelligent sorting machine based on CFD-DEM coupling

中文摘要英文摘要

为提升矿石智能分选机一分三执行机构工作性能,提出一种基于CFD-DEM耦合的执行机构参数优化方法.基于计算流体动力学(CFD)建立气嘴流场模型,应用离散元法(DEM)建立矿石颗粒模型,使用耦合的CFD-DEM模型模拟气嘴精准喷吹矿石的过程.利用MATLAB程序对矿石离开气流作用域后的轨迹进行预测,通过对比预测结果与试验测算结果,验证模型的正确性.通过单因素仿真分析,得到了上、下气嘴角度,上、下气嘴与滚筒距离,上、下气嘴喷吹高度,前、后分界挡板与滚筒距离,上、下气嘴喷吹气压这10个因素对精矿执行率、尾矿执行率、精矿仓夹带率和尾矿仓夹带率的影响规律,并建立了执行率和夹带率的响应面回归模型.以提高精矿、尾矿执行率,降低精矿、尾矿仓夹带率为优化目标,利用MOPSO算法得到最优参数组合.研究结果表明:与原有设备相比,执行机构经优化后精矿执行率提升了12.68%,尾矿执行率提升了2.23%,精矿仓夹带率降低了1.76%,尾矿仓夹带率降低了0.36%,研究结果对提升分选机分选精度及工作效率具有重要意义.

To enhance the working performance of the three-way actuator of the intelligent ore sorting machine,a parameter optimization method for the actuator based on CFD-DEM coupling was proposed.A gas nozzle flow field model was established based on computational fluid dynamics(CFD),and a mineral particle model was established using the discrete element method(DEM).The CFD-DEM coupled model was used to simulate the precise blowing of ore by the gas nozzles.The trajectory of the ore after leaving the gas flow field was predicted using the MATLAB program.The correctness of the model was verified by comparing the prediction results with the experimental measurement results.Through single-factor simulation analysis,the influence of 10 factors,including the upper and lower gas nozzle angles,the distance between the upper and lower gas nozzles and the drum,the blowing height of the upper and lower gas nozzles,the distance between the front and rear boundary baffles and the drum,and the blowing pressure of the upper and lower gas nozzles on the concentrate execution rate,tailings execution rate,concentrate bin carryover rate and tailings bin carryover rate was obtained,and the response surface regression models of the execution rate and carryover rate were established.With the optimization goal of improving the concentrate and tailings execution rates and reducing the concentrate and tailings bin carryover rates,the optimal parameter combination was obtained using the MOPSO algorithm.Compared with the original equipment,after optimization,the concentrate execution rate of the actuator is increased by 12.68%,the tailings execution rate is increased by 2.23%,the concentrate bin carryover rate is reduced by 1.76%,and the tailings bin carryover rate is reduced by 0.36%,which is of great significance for enhancing the sorting accuracy and efficiency of the sorting machine.

肖海鹏;张怀亮;张晓亮;冯啟轩;胡宇婷

中南大学 机电工程学院,湖南 长沙,410083中南大学 机电工程学院,湖南 长沙,410083||矿物加工科学与技术全国重点实验室,北京,102628矿物加工科学与技术全国重点实验室,北京,102628中南大学 机电工程学院,湖南 长沙,410083中南大学 机电工程学院,湖南 长沙,410083

矿业与冶金

矿石智能分选机分离执行机构CFD-DEM耦合模型单因素分析多目标优化

intelligent ore sorting machineseparation actuatorCFD-DEM coupled modelsingle factor analysismulti-objective optimization

《中南大学学报(自然科学版)》 2026 (4)

1649-1663,15

国家重点研发计划项目(2023YFC3904204)矿物加工科学与技术全国重点实验室开放基金资助项目(BGRIMM-KJSKL-2025-08)(Project(2023YFC3904204)supported by the National Key Research and Development Program of ChinaProject(BGRIMM-KJSKL-2025-08)supported by the Open Foundation of State Key Laboratory of Mineral Processing)

10.11817/j.issn.1672-7207.2026.04.016

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