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盾构换刀机器人设计与应用OA

Design and Applications of Disc Cutter Changing Robots for Shield Machines

中文摘要英文摘要

针对盾构机施工过程中人工换刀劳动强度大、作业风险高、操作效率低等问题,提出了一种采用机器代人的换刀作业方案.设计了一种适于机器人操作的新型滚刀系统与高功率密度冗余自由度机器人机构;采用D-H参数法进行运动学建模,实现机器人位姿计算,通过快速扩展随机树(RRT)算法进行机器人换刀路径规划,实现运动过程避障路径计算,基于B样条曲线实现机器人关节运动轨迹计算;搭建了机器人换刀仿真分析平台,验证了所提方案的有效性;最后,搭建了换刀机器人试验台,构建了基于操作层、控制层、执行层的换刀机器人控制系统,通过参数标定、实验室和工程测试验证了换刀机器人系统设计方案的可行性.

To address the problems of high labor intensity,high operational risk,and low operational efficiency in manual disc cutter changing during shield tunneling machine construction,a changing operation plan using robot instead of humans was proposed.A new type of tool system suitable for robot operation and a high-power density redundant degree of freedom robot mechanisms were designed.The D-H parameter method was used for kinematic modeling,the robot pose calculation was achieved.The rapidly-exploring random tree(RRT)algorithm was used for robot tool change path planning,the obstacle avoidance path calculation was achieved during the motion processes.Based on the B-spline curves,the robot joint motion trajectory calculation was achieved.A simulation analysis platform was built for robot tool changing,and the effectiveness of the proposed solution was verified.Finally,a tool changing robot test bench was built,and a tool changing robot control system was constructed based on the operation layer,control layer,and execution layer.The feasibility of the tool changing robot system design scheme was verified through pa-rameter calibration,laboratory and engineering testing.

姜礼杰;杨航;韩冬;孙颜明;王一新;吴乾坤;贾连辉

中铁工程装备集团有限公司,郑州,450016||浙江大学机械工程学院,杭州,310027中铁工程装备集团有限公司,郑州,450016||大连理工大学机械工程学院,大连,116024浙江大学机械工程学院,杭州,310027中铁工程装备集团有限公司,郑州,450016中铁工程装备集团有限公司,郑州,450016中铁工程装备集团有限公司,郑州,450016中铁工程装备集团有限公司,郑州,450016

信息技术与安全科学

盾构机换刀机器人结构设计仿真分析

shield machinedisc cutter changing robotstructure designsimulation analysis

《中国机械工程》 2026 (5)

1037-1044,1081,9

国家重点研发计划(2018YFB13067002023YFB2603604)

10.3969/j.issn.1004-132X.2026.05.003

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