首页|期刊导航|铁道标准设计|海水对隧道管片接缝橡胶密封可靠性的影响评估

海水对隧道管片接缝橡胶密封可靠性的影响评估OA

Assessment of Seawater Influence on Reliability of Rubber Seals in Tunnel Segment Joints

中文摘要英文摘要

[目的]为探明跨海盾构隧道管片接缝三元乙丙橡胶(EPDM)密封垫在复杂海水化学环境下的性能演化规律与服役可靠性.[方法]选取海水中含量最高的 4 种盐类化合物(NaCl、MgCl2、Na2 SO4、CaCl2)作为侵蚀介质,开展多温度梯度(50,70,90℃)下的室内加速老化试验.[结果]在分析橡胶力学性能退化特征的基础上,引入 An-derson-Darling 检验准则筛选最优退化分布函数,构建融合加速应力水平与老化时间维度的橡胶密封垫可靠性评估模型,并推导对比不同盐分环境下的橡胶可靠寿命.[结论](1)盐类侵蚀会导致橡胶材料发生硬化和脆变,宏观表现为硬度随暴露时间增加而增大,拉伸强度和断裂伸长率则呈下降趋势,其中 Na2 SO4 溶液的侵蚀作用最为剧烈,试验周期内断裂伸长率最大降幅达 12.4%,而 MgCl2 与 NaCl 的短期侵蚀速率相对较低;(2)Weibull 分布模型最适用于描述橡胶断裂伸长率的退化统计规律,基于该分布推导的可靠性曲线揭示不同盐分对橡胶寿命控制作用的阶段性差异;(3)Na2SO4 对橡胶性能的劣化主要体现在服役前期,当可靠度要求较高(R=0.990)时,其引发的退化起始时间最早,而对于需长寿命服役(对应较低可靠度阈值)的工程场景,MgCl2 和 NaCl 的长期累积侵蚀效应则逐渐占据主导地位,是决定密封垫长期防水安全性的关键因素.

[Objective]To explore the performance evolution pattern and service reliability of ethylene propylene diene monomer(EPDM)gaskets used in segment joints of cross-sea shield tunnels in a complex seawater chemical environment.[Methods]Four kinds of salt compounds(NaCl,MgCl2,Na2 SO4,CaCl2)with the highest contents in seawater were selected as corrosive media,and laboratory accelerated aging tests were conducted at different temperatures(50,70,90℃).[Results]Based on the analysis of the degradation characteristics of rubber mechanical properties,the Anderson-Darling test criterion was introduced to determine the optimal degradation distribution function,and a reliability evaluation model for rubber gaskets was constructed by integrating the accelerated stress levels and the aging time.Furthermore,the reliability life of rubber under different salt environments was derived and compared.[Conclusion](1)Salt corrosion leads to hardening and embrittlement of rubber materials.Macroscopically,the hardness increases with exposure time,while the tensile strength and elongation at break decrease.Among these,the corrosive effect of Na2 SO4 solution is the most severe,with the maximum reduction in elongation at break reaching 12.4%during the test period,while the short-term corrosion rates of MgCl2 and NaCl are relatively low.(2)The Weibull distribution model is most suitable for describing the statistical characteristics of the degradation of rubber elongation at break.The reliability curve derived from this distribution reveals stage-specific differences in the effects of different salts on rubber life.(3)The degradation of rubber properties by Na2 SO4 is mainly manifested in the early service stage.When the reliability requirement is high(R=0.990),the onset time of degradation induced by Na2 SO4 occurs earliest.For engineering scenarios requiring long service life(corresponding to lower reliability thresholds),the long-term cumulative corrosion effects of MgCl2 and NaCl gradually dominate,and they are the key factors determining the long-term waterproof safety of the gaskets.

郑凯;石钰锋;朱彬彬;黄匀;朱昆;周宇航

中铁第四勘察设计院集团有限公司,武汉 430063华东交通大学山区土木工程安全与韧性全国重点实验室,南昌 330013||华东交通大学土木建筑学院,南昌 330013||华东交通大学江西建筑设计院有限公司,南昌 330013华东交通大学山区土木工程安全与韧性全国重点实验室,南昌 330013华东交通大学山区土木工程安全与韧性全国重点实验室,南昌 330013||华东交通大学土木建筑学院,南昌 330013华东交通大学山区土木工程安全与韧性全国重点实验室,南昌 330013||华东交通大学土木建筑学院,南昌 330013华东交通大学山区土木工程安全与韧性全国重点实验室,南昌 330013||华东交通大学土木建筑学院,南昌 330013||华东交通大学江西建筑设计院有限公司,南昌 330013

交通工程

盾构隧道隧道密封垫加速老化试验三元乙丙橡胶(EPDM)材料力学性能可靠寿命

shield tunneltunnel sealing gasketaccelerated aging testethylene propylene diene monomer(EPDM)materialmechanical propertiesreliability life

《铁道标准设计》 2026 (6)

118-125,144,9

国家自然科学基金项目(52368053)国家重点研发计划项目(2023YFC3009401)江西省自然科学基金项目(20242BAB26080)

10.13238/j.issn.1004-2954.202511190002

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