耐酸纳滤膜回收再生废铅蓄电池中电解液的研究OA
Study on the Recovery of Sulfuric Acid From Electrolyte of Lead-Acid Battery Using Acid-Resistant Nanofiltration Membrane
针对废铅蓄电池中电解液的回收难题,采用耐酸纳滤膜分离实现资源化回收.本研究通过微滤预处理(0.22 μm 陶瓷膜)有效去除废电解液中 PbSO4、PbO2 等悬浮不溶物,为后续纳滤奠定基础;采用耐酸纳滤膜(截留分子量150~250 Da),考察了浓缩比、操作压力等参数对硫酸回收率及重金属离子截留率的影响.结果表明:当浓缩比(渗透液/浓缩液)从1∶ 1 提升至4∶ 1 时,5 wt%硫酸进料浓度下回收率可达80%以上;在浓缩比 3∶ 1,操作压力2 500kPa 下,铁、铅、铜、锰离子的截留率稳定在 93%以上.15 wt%硫酸进料和 2 500 kPa 操作压力下,经过 300 h连续运行,膜通量维持在80 L·m-2·h-1,重金属截留率未衰减,整体性能与国际领先的商品膜处于同一水平,可以实现同类产品的国产替代且具备价格优势.本研究所用工艺显著降低了传统方法处理电解液的污染与能耗,为废电解液绿色回收和循环使用提供技术支撑和工艺参考.
To address the challenge of recycling electrolyte from waste lead-acid batteries,acid-resistant nanofiltra-tion membrane separation is used to achieve resource recovery.Through microfiltration pretreatment(0.22 μm),suspended matter such as PbSO4 and PbO2 in the waste electrolyte is effectively removed,laying the foundation for subsequent nanofiltration.The acid-resistant nanofiltration membrane(150~250 Da)jointly developed in this paper was used to investigate the membrane performances on the recovery rate of sulfuric acid and the removal rate of heavy metal ions.The results show that when the concentration ratio(permeate/concentrate)is increased from 1 to 4,the recovery rate reaches more than 80%with a feed concentration of 5 wt%sulfuric acid.The removal rates of i-ron,lead,copper,and manganese ions were stable at more than 93%at a concentration ratio of 3 and an operating pressure of 2 500 kPa.Under 15 wt%sulfuric acid feed and 2 500 kPa operating pressure,after 300 hours of conti-nuous operation,the membrane flux was maintained at 80 L·m-2·h-1,and the heavy metal rejection rate did not decay.The overall performance was very close to that of international leading commercial membrane,which can a-chieve domestic substitution of similar products and have price advantages.This process significantly reduces the pollution and energy consumption of traditional methods for treating electrolytes,providing technical support and process reference for the green recycling and reuse of waste electrolytes.
梁涛;黄智锋;胡香;刘峤;王青;徐农;范茏
合肥大学能源材料与化工学院,安徽 合肥,230601合肥创想能源环境科技有限公司,安徽 合肥,230601东晟环保科技集团(安徽)股份有限公司,安徽 合肥,230601合肥大学能源材料与化工学院,安徽 合肥,230601合肥大学能源材料与化工学院,安徽 合肥,230601合肥大学能源材料与化工学院,安徽 合肥,230601合肥大学能源材料与化工学院,安徽 合肥,230601
化学化工
废铅蓄电池废电解液耐酸纳滤膜硫酸回收重金属离子去除
waste lead-acid batterywaste electrolyteacid-resistant nanofiltration membranesulfuric acid recove-ryheavy metal ion removal
《宿州学院学报》 2026 (3)
15-19,5
合肥市2024年科技攻关"揭榜挂帅"项目(2024SGJ027)安徽省教育厅高校自然科学基金项目(2023AH0403052023AH0100502022AH010096)安徽省自然科学基金项目(2308085QB65).
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