600℃热暴露对Ti65合金疲劳性能的影响OA
Effects of thermal exposure at 600℃ on fatigue properties of Ti65 alloy
[目的]为了研究600 ℃热暴露条件下,不同热暴露时间对Ti65合金显微组织、表面氧化行为及疲劳性能的影响,明确热暴露过程中析出相演化与表面氧化层形成对合金疲劳寿命的作用机制.[方法]在600 ℃条件下对Ti65合金分别进行55、100、500、1 000和2 000 h的热暴露试验,并对热暴露前后Ti65合金的显微组织及表面氧化行为进行表征.同时,对热暴露前后的Ti65合金进行旋转弯曲疲劳试验,获得650 ℃/401 MPa加载条件下的疲劳寿命.[结果]热暴露前后Ti65合金的显微组织组成基本一致.随热暴露时间的增加,初生等轴αp相的尺寸、含量以及次生片层αs相的片层宽度变化不明显,而α2相和硅化物的尺寸及含量均有所增加.Ti65合金试样表面氧化层厚度随热暴露时间延长而逐渐增大,当热暴露时间达到2 000 h时,氧化层厚度约为540 nm.同时,热暴露显著增加了试样表面的粗糙度.此外,随着热暴露时间的延长,可达到疲劳极限(107)的试样数量呈现先增加后减少的变化趋势,即疲劳稳定性先提高后降低.[结论]Ti65合金在600 ℃热暴露过程中,试样表面形成氧化层,同时氧元素向基体扩散并形成氧扩散层.一方面,热暴露后由于氧化物颗粒生成,导致试样表面粗糙度增加;另一方面,氧化层主要由陶瓷类脆性氧化物组成,上述因素均会引起应力集中,使疲劳裂纹在循环加载过程中更易萌生,从而降低Ti65合金的疲劳寿命.同时,热暴露过程中α2相和硅化物的尺寸及含量增加,对位错运动的阻碍作用增强.总体而言,Ti65合金的疲劳性能主要受热暴露过程中析出相演化与表面氧化层形成的共同影响,二者之间存在竞争关系:在热暴露初期,析出相的析出起主导作用,使可达到疲劳极限的试样数量随热暴露时间增加而增加;当热暴露时间为100 h时,可达到疲劳极限的试样数量达到最大值;随着热暴露时间进一步延长,表面氧化层的影响逐渐占主导地位,使可达到疲劳极限的试样数量逐渐减少.
[Objective]This study aims to investigate the effects of different thermal exposure time on the microstructure,surface oxidation behavior,and fatigue properties of Ti65 alloy under 600 ℃ thermal exposure conditions,and clarify the mechanism underlying the influences of precipitated phase evolution and surface oxide layer formation on the fatigue life of the alloy during thermal exposure.[Methods]The Ti65 alloy was thermally exposed at 600 ℃ for 55,100,500,1 000,and 2 000 h,and the microstructure and surface oxidation behavior of the Ti65 alloy before and after thermal exposure were characterized.The rotating bending fatigue tests were conducted on the Ti65 alloy before and after thermal exposure to obtain the fatigue life under the condition of 650 ℃ and 401 MPa.[Results]The microstructural composition of the Ti65 alloy before and after thermal exposure is basically consistent.With the increase of thermal exposure time,the size and content of the primary αp phase and the lamellar width of the secondary lamellar αs phase show no significant changes,while the size and content of the α2 phase and silicides increase to some extent.The thickness of the oxide layer is approximately 540 nm when the thermal exposure time reaches 2 000 h.Additionally,thermal exposure significantly increases the surface roughness of the specimen.Furthermore,as the thermal exposure time prolongs,the number of specimens capable of reaching the fatigue limit(107)exhibits a trend of increasing first and then decreasing,indicating that the fatigue stability initially improves and subsequently deteriorates.[Conclusions]Analysis indicates that during thermal exposure at 600 ℃,an oxide layer forms on the surface of the Ti65 alloy specimen,and oxygen elements diffuse into the matrix,creating an oxygen diffusion layer.On the one hand,the formation of oxide particles during thermal exposure increases the surface roughness of the specimen.On the other hand,the oxide layer is primarily composed of ceramic-like brittle oxides.Both factors contribute to stress concentration,making fatigue cracks more likely to initiate under cyclic loading,thereby reducing the fatigue life of the Ti65 alloy.Simultaneously,during thermal exposure,the size and content of the α2 phase and silicides increase,enhancing their hindrance to dislocation motion.Overall,the fatigue properties of the Ti65 alloy are primarily influenced by the combined effects of precipitated phase evolution and surface oxide layer formation during thermal exposure,with a competitive relationship between the two.In the early stage of thermal exposure,the formation of the precipitated phase plays a dominant role,increasing the number of specimens that can achieve the fatigue limit as thermal exposure time prolongs.When the thermal exposure time reaches 100 h,the number of specimens reaching the fatigue limit peaks.As the exposure time is further increased,the influence of the surface oxide layer gradually becomes dominant,leading to a gradual reduction in the number of specimens capable of achieving the fatigue limit.
宋竹满;李文渊;张广平
中国科学院金属研究所,辽宁沈阳 110016中国科学院金属研究所,辽宁沈阳 110016中国科学院金属研究所,辽宁沈阳 110016
矿业与冶金
Ti65合金热暴露疲劳性能氧化层α2相硅化物显微组织粗糙度
Ti65 alloythermal exposurefatigue propertyoxide layerα2 phasesilicidemicrostructureroughness
《沈阳工业大学学报》 2026 (3)
78-85,8
国家科技重大专项(J2019-VI-0012-0026).
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