转子数控双头铣床静压轴瓦设计优化与应用OA
Design Optimization of Hydrostatic Bearing Pad in Computer Numerical Control Double-Head Milling Machine for Rotor Process and Its Application
上海汽轮机厂(上汽厂)加工核电汽轮机转子时,引进的数控双头铣床由于原装静压轴瓦材料强度不足,且结构设计存在缺陷,在轮槽加工过程中频繁出现托举失效,严重制约了生产效率.为此,以上汽厂A907核电低压转子为研究对象,对英格索尔数控双头铣床的静压轴瓦结构进行了系统分析,并从油腔结构优化、轴瓦材料选型及油压参数计算等方面开展了改进设计.同时,基于ABAQUS软件进行了静力学仿真,并进行了现场验证.研究结果表明:优化后的静压轴瓦能够满足实际加工过程中的油压要求及转子浮起高度要求,有效解决了托举失效问题.研究成果可为同类转子加工中静压轴瓦的设计优化提供技术参考.
During the machining of nuclear power turbine rotors in Shanghai Turbine Plant,the imported Computer Numerical Control(CNC)double-head milling machine frequently experienced lifting failures with its original hydrostatic bearing pads during blade groove milling.This was attributed to insufficient material strength and structural design flaws in the pads,which severely constrained production efficiency.To address this issue,a systematic analysis of the hydrostatic bearing pad structure on the Ingersoll CNC double-head milling machine was conducted using Shanghai Turbine Plant A907 nuclear power low-pressure rotor as the research objective.Improvements were carried out focusing on oil cavity structure,bearing pad material selection,and oil pressure parameter calculation.Concurrently,statics simulation was performed using ABAQUS software,followed by on-site verification.The results demonstrated that the optimized hydrostatic bearing pad could meet the oil pressure requirements and the rotor lifting height specifications during actual machining,and the lifting failure problem was effectively solved.These research findings can provide technical reference for the design optimization of hydrostatic bearing pads in the machining of similar rotors.
王岗;孙文霞;徐冬
上海电气电站设备有限公司汽轮机厂,上海 200240上海电气电站设备有限公司汽轮机厂,上海 200240上海电气电站设备有限公司汽轮机厂,上海 200240
能源科技
核电低压转子数控双头铣静压轴瓦枞树型轮槽
nuclear power low-pressure rotorComputer Numerical Control(CNC)double-head milling machinehydrostatic bearing padfir tree blade groove
《热力透平》 2026 (2)
133-139,7
上海市国资委企业创新发展和能级提升项目(2022026)
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