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松木片有氧烘焙反应机理与物料、能量平衡研究OA

Study on the mechanism of aerobic roasting of pine chips and material and energy balances

中文摘要英文摘要

以典型林业废弃物松木片为原料,在自行搭建的 200 kg/h 级双筒回转间壁式烘焙试验装置上开展了有氧烘焙工业试验,研究分析了 2 种典型工况下的反应机理、物料及能量平衡特性.结果表明:温度与停留时间是影响烘焙深度与产物分布的关键参数.在试验 Ⅰ 反应区温度260~280℃、停留时间8 min 的条件下,实现了深度烘焙,固体得率为64%,所得生物炭呈深黑色,能量密度提升约19%;而试验 Ⅱ 因温度不足(<220℃)与停留时间缩短(7 min),反应以脱水、轻微热解反应为主,氧化作用较弱,固体得率 78%,生物炭品质提升有限.基于气相产物组成与耗氧量的定量分析,浅析了 CO2 的生成机理.在深度烘焙的试验 Ⅰ 中,脱羧反应与氧化反应对 CO2 生成的贡献率分别为75.3%与 24.7%,说明即使存在氧气,热解脱羧仍是 CO2 产生的最主要路径.在浅层烘焙的试验 Ⅱ 中,脱羧贡献率高达 96.5%,氧化作用较弱,同时推测水煤气变换反应在低温催化作用下影响了气 1 相组成,导致 H2/CO 比值偏高.试验 Ⅰ 的系统能量效率为77%,能量产率达76%,表明大部分生物质能有效地保留于固体产物中.能量损失主要源于系统热损失(23%)与气体产物所含化学能(11%).放热量约占系统总输入化学能的 2%,相当于替代了约13%的外部二甲醚燃料,证明了有氧烘焙在降低外部能耗方面的潜力.本研究为有氧烘焙后续的工艺优化定型和工业应用提供了理论依据与数据支撑.

Using typical forestry waste pine wood chips as raw material,an industrial aerobic roasting experiment was carried out on a self-built 200 kg/h double-drum rotary wall-type roasting test device.The reaction mechanism,ma-terial,and energy balance characteristics under two typical operating conditions were studied and analyzed.The re-sults showed that temperature and residence time are key parameters affecting the roasting depth and product distribu-tion.Under the conditions of test Ⅰ,with a reaction zone temperature of 260-280℃and a residence time of 8 mi-nutes,deep roasting was achieved,with a solid yield of 64%.The obtained biochar was dark black,and the energy density increased by about 19%.In test Ⅱ,due to insufficient temperature(<220℃)and shorter residence time(7 minutes),the reaction was mainly dehydration and slight pyrolysis;oxidation was weak,and the solid yield was 78%,with limited improvement in biochar quality.Based on the quantitative analysis of the gas-phase product com-position and oxygen consumption,the generation mechanism of CO2 was briefly analyzed.In the deep-roasting test Ⅰ,the contributions of decarboxylation and oxidation reactions to CO2 generation were 75.3%and 24.7%,respectively,indicating that even in the presence of oxygen,pyrolytic decarboxylation remains the main pathway for CO2 produc-tion.In the shallow-roasting test Ⅱ,the decarboxylation contribution was as high as 96.5%,with weak oxidation,and it was speculated that the water-gas shift reaction affected the gas composition under low-temperature catalytic conditions,leading to a high H2/CO ratio.The system energy efficiency of test Ⅰ was 77%,and the energy yield reached 76%,indicating that most of the biomass energy is effectively retained in the solid product.Energy losses mainly came from system heat loss(23%)and chemical energy in the gaseous products(11%).The heat released accounted for about 2%of the total input chemical energy,equivalent to replacing about 13%of external dimethyl e-ther fuel,demonstrating the potential of aerobic roasting to reduce external energy consumption.This study provides a theoretical basis and data support for further process optimization and industrial application of aerobic roasting.

李婷;程晓磊;王学文;苏鑫;王实朴

北京天地融创科技股份有限公司,北京 100013北京天地融创科技股份有限公司,北京 100013北京天地融创科技股份有限公司,北京 100013北京天地融创科技股份有限公司,北京 100013北京天地融创科技股份有限公司,北京 100013

能源科技

松木片有氧烘焙反应机理能量平衡生物炭

pine chipsoxidative torrefactionreaction pathwaysenergy efficiencybiochar

《煤质技术》 2026 (3)

79-86,8

北京天地融创科技股份有限公司科技发展基金资助项目(2024RCJS-04、2025RCCC-01)

10.3969/j.issn.1007-7677.2026.03.09

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