分布式光纤传感系统托辊故障监测技术研究OA
Research on Fault Monitoring Technology for Rollers Using Distributed Fiber Optic Sensing System
为了尽可能减少对煤矿生产系统的干扰,以矿用带式输送机托辊故障诊断为背景,研究了一种基于分布式光纤传感系统的托辊故障诊断方法,通过对传统孤立森林进行改进,提出了一种多数投票孤立森林(Majority voting isolated forest,MV-iForest)框架.首先采用两种光纤布置方式对同一故障托辊进行数据采集,然后对采集的时域信号进行离散小波变换(Discrete wavelet transform,DWT)降噪处理,再利用快速傅里叶变换(Fast Fourier transform,FFT)和短时傅里叶变换(Short time Fourier transform,STFT)得到两种布置方式下故障托辊的频域信号和时频域信号,并进行对比分析,以确定合适的光纤布置方式.进一步分析托辊轴承脱落和筒皮断裂故障工况下的时域、频域和时频域信号,并将托辊故障信号与正常运行信号进行对比分析.其次对多数投票法的阈值进行了讨论,以确定最优阈值,最后对多数投票的孤立森林(MV-iForest)与原始孤立森林(iForest)和扩展孤立森林(E-iForest)进行对比评价,表明了改进的孤立森林具有更快的计算时间和更高的准确率,能够有效对托辊故障进行诊断.
In order to minimize interference with coal mine production systems,a fault diagnosis method for idler rollers based on distributed fiber optic sensing system was studied with the background of fault diagnosis for mining belt conveyors.By improving the traditional isolated forest,a majority voting isolated forest(MV-iForest)framework is proposed.Firstly,two types of fiber optic arrangement are used to collect data from the same faulty roller.Then,the collected time-domain signal is subjected to discrete wavelet transform(DWT)denoising processing.Fast Fourier transform(FFT)and short time Fourier transform(STFT)are employed to obtain frequency domain and time-frequency domain signals of faulty rollers under two different arrangements,and comparative analysis,is conducted to determine the appropriate fiber optic arrangement.Further analyze the time-domain,frequency-domain,and time-frequency domain signals under the fault conditions of roller bearing detachment and cylinder skin fracture,and compare the roller fault signals with normal operating signals.Next,the threshold of the majority voting method was discussed to determine the optimal threshold.Finally,a comparative evaluation is conducted between the majority voting isolated forest(MV-iForest)and the original isolated forest(iForest)and the extended isolated forest(E-iForest),indicating that the improved isolated forest has faster computation time and higher accuracy,and can effectively diagnose roller faults.
谢苗;孟庆爽;马苏宁;卢进南;李博;胡桂林
辽宁工程技术大学 机械工程学院,辽宁 阜新 123000||辽宁工程技术大学 矿产资源开发利用技术及装备研究院,辽宁 阜新 123000辽宁工程技术大学 机械工程学院,辽宁 阜新 123000辽宁工程技术大学 机械工程学院,辽宁 阜新 123000辽宁工程技术大学 机械工程学院,辽宁 阜新 123000辽宁工程技术大学 电气与控制工程学院,辽宁 葫芦岛 125000新疆露天矿智能生产与管控重点实验室,新疆 昌吉 831100
信息技术与安全科学
带式输送机托辊故障诊断多数投票孤立森林
belt conveyoridler rollerfault diagnosismajority votingisolated forest
《机械科学与技术》 2026 (5)
797-806,10
国家自然科学基金面上项目(51874158)
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