模拟干式变绕组包封绝缘层温度检测用示温涂层理化特性OA
Physicochemical properties of temperature indicating coating for temperature detection of encapsulated insulation layer of simulated dry-type transformer winding
干式变压器包封绝缘层热致缺陷的问题较为突出,为了及时检测干式变压器绕组绝缘材料的异常发热,文中提出一种用于干式变压器绕组包封绝缘层的无机示温涂层测温方法,并对其性能进行研究分析.文中采用液相法制备无机示温材料,通过傅里叶、热重差热等测试手段对示温材料进行结构和微观形貌表征,揭示示温材料变色原理.考虑变色温度范围与变色灵敏度,优选出示温材料最佳组分(草酸、草酸钾、碳酸钴)的质量配比.使用两种不同基漆制备示温涂层,并基于其变色、黏附、疏水及电气性能等要素优选涂层组分配比.结果表明,以 RTV-Ⅱ为基漆的涂层变色温度为 103~120℃,黏附性能为 1级,各配比涂层静态接触角变色前后均大于 100°,沿面闪络电压均大于9 kV/cm.当基漆:示温材料配比为10∶3时,涂层的综合性能最优.最佳配比涂层经60~80℃热老化168 h后,涂层的变色和耐电性能并未发生明显变化,研究成果可以为干式变压器组包封绝缘层热致缺陷温度检测与过热温度预警提供技术指导.
Thermally induced defects in the encapsulated insulation layer of dry-type transformers are prominent.To detect abnormal heating of winding insulation materials in a timely manner,this paper proposes an inorganic thermochromic coating-based temperature measurement method for the encapsulated insulation layer of dry-type transformer windings and investigates its performance.The inorganic temperature-indicating material is synthesized via the liquid-phase method,and its structure and micromorphology are characterized by Fourier transform infrared spectroscopy,thermogravimetry-differential thermogravimetry(TG-DTG),and other techniques,revealing the discoloration mechanism of the material.Considering the discoloration temperature range and sensitivity,the optimal mass ratio of the components(oxalic acid,potassium oxalate,and cobalt carbonate)is determined.Temperature-indicating coatings are prepared using two different basecoats,and their composition ratios are optimized according to discoloration,adhesion,hydrophobicity,and electrical properties.The results show that coatings using RTV-Ⅱ as the basecoat have a discoloration temperature of 103~120℃and a grade 1 adhesion level.The static contact angle is greater than 100° both before and after discoloration,and the surface flashover voltage exceeds 9 kV/cm.The coating achieves the best comprehensive performance when the ratio of the basecoat to thermochromic material is 10∶3.After thermal aging at 60~80℃for 168 h,no obvious degradation is observed in its discoloration and electrical insulation performance.The results can provide technical support for the temperature detection and overheating warning of thermally induced defects in the encapsulated insulation layer of dry-type transformer windings.
董冰冰;陈羚婵;孟岩
合肥工业大学电气与自动化工程学院,安徽 合肥 230009合肥工业大学电气与自动化工程学院,安徽 合肥 230009合肥工业大学电气与自动化工程学院,安徽 合肥 230009
信息技术与安全科学
干式变压器热致缺陷温度检测无机示温材料变色性能耐电性能
dry-type transformerthermal induced defectstemperature detectioninorganic temperature indicating materialscolor-changing performanceelectrical resistance performance
《电力工程技术》 2026 (6)
84-94,11
国家重点研发计划资助项目(2023YFB2407002)中央高校基本科研业务费专项资金资助项目(JZ2023HGTB0242)
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