聚晶立方氮化硼脉冲激光烧蚀传热与去除规律OA
Heat transfer and material removal rule in pulse laser ablation of polycrystalline cubic boron nitride
针对多脉冲纳秒激光烧蚀聚晶立方氮化硼过程中瞬态温升剧烈、热积累显著及烧蚀尺寸预测困难的问题,建立一种瞬态传热与材料去除耦合模型.基于组分体积分数混合与Voigt-Reuss-Hill规则,构建温度依赖等效热物性模型,通过建立考虑高斯空间分布、多脉冲时间调制和扫描驻留行为的瞬态传热模型,设置峰值温升和热累积两种计算工况,再引入Arrhenius积分去除判据,结合"低功率动力学锚定结合高功率修正"的两阶段标定策略,建立烧蚀尺寸预测方法,并结合1-pass与7-pass两个代表性工况进行实验对比验证.实验结果表明,PcBN表面温度呈"快速升温、缓慢冷却"的周期性响应,脉冲间存在明显热积累,且经高温物理修正后,模型抑制了高功率条件下表面峰值温度的非物理高估.单道次和七道次烧蚀深度预测的R2分别为0.906和0.708,对横截面积变化趋势亦具有较好表征能力.截面SEM结果表明,高功率条件下沟槽近表层存在更明显的重熔再沉积层及热影响区,这也是表观宽度测量差异的重要来源.该模型可较好描述多脉冲纳秒激光烧蚀聚晶立方氮化硼的瞬态热响应与材料去除过程,为其激光加工热作用分析和参数优化提供了依据.
A temperature-dependent equivalent thermophysical property model was first developed.It was based on constituent volume-fraction mixing and the Voigt-Reuss-Hill scheme.Then,a transient heat-transfer model was established.It considered Gaussian spatial distribution,multi-pulse temporal modula-tion,and scanning dwell behavior.Two computational cases were defined.They described peak tempera-ture rise and heat accumulation,respectively.An Arrhenius-integral-based removal criterion was further introduced.A two-stage calibration strategy was adopted.It combined low-power kinetic anchoring with high-power correction.This strategy was used to predict ablation dimensions.Experimental validation was performed under two representative conditions,namely 1-pass and 7-pass ablation.The PcBN surface temperature showed a periodic response.Rapid heating and slow cooling were observed.Clear inter-pulse heat accumulation was found.After high-temperature physical correction,the model suppressed the non-physical overestimation of surface peak temperature at high power.The R² values of depth prediction were 0.906 and 0.708 for single-pass and seven-pass ablation,respectively.The model also described the varia-tion trend of cross-sectional area well.Cross-sectional SEM results showed a more obvious remelted and redeposited layer near the groove surface at high power.A more pronounced heat-affected zone was also observed.These features were important sources of the measured width deviation.The proposed model can describe the transient thermal response and material removal behavior during multi-pulse nanosecond laser ablation of PcBN.It provides a theoretical basis for thermal-effect analysis and process optimization in PcBN laser machining.A coupled model was established for transient heat transfer and material removal in polycrystalline cubic boron nitride(PcBN).It addresses rapid transient heating,strong heat accumula-tion,and difficult prediction of ablation dimensions during multi-pulse nanosecond laser ablation.
江超凡;韩江标;刘大双;李宇佳;丁宗业;纠永涛
中国机械总院集团 宁波智能机床研究院有限公司,浙江 宁波 315700||宁波中机松兰刀具科技有限公司,浙江 宁波 315700宁波大学 机械工程与智能制造学院,浙江 宁波 315211合肥工业大学 材料科学与工程学院,安徽 合肥 230009中国机械总院集团 宁波智能机床研究院有限公司,浙江 宁波 315700||宁波中机松兰刀具科技有限公司,浙江 宁波 315700上海交通大学 材料科学与工程学院,上海 200240中国机械总院集团 宁波智能机床研究院有限公司,浙江 宁波 315700||宁波中机松兰刀具科技有限公司,浙江 宁波 315700
矿业与冶金
纳秒激光烧蚀聚晶立方氮化硼瞬态传热Arrhenius积分
nanosecond laser ablationpolycrystalline cubic boron nitridetransient heat transferarrhe-nius integral
《光学精密工程》 2026 (9)
1423-1440,18
宁波市"甬江人才工程"青年创新人才项目(No.2024A-334-G)2023年度中国机械总院创新领军人才创新团队项目
评论