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航空发动机钛合金线性摩擦焊研究进展OA

Research progress in linear friction welding of titanium alloys for aeronautical engines

中文摘要英文摘要

钛合金凭借其高强度、低密度、优异的抗蠕变性能及耐腐蚀性,成为航空发动机核心承力部件的首选材料,其可靠连接直接决定着发动机的服役安全性及寿命.线性摩擦焊(linear friction welding,LFW)作为一种适配航空发动机精密制造需求的高效固态连接技术,具有近净成形、焊接缺陷少、接头性能优异等显著优势,能够实现钛合金构件的高质量连接,在航空发动机整体叶盘等复杂部件的制造与修复中有着不可替代的作用.本文聚焦航空发动机构件LFW技术的研究与应用需求,从工艺实验、物理模拟、有限元数值模拟及焊后热处理4个核心方向,综述了钛合金LFW的研究成果,对各方向的研究现状及存在问题进行了系统总结,并展望了未来研究需从长期服役性能评价、多尺度数值模拟、LFW工艺改型优化等多个角度展开,以推动钛合金LFW技术在工业领域的更广阔应用.

Titanium alloys are universally recognized as the prime option for core load-bearing structures in aero-engines,owing to their remarkable blend of high strength,low density,exceptional creep resistance,and outstanding corrosion resistance.The reliability of titanium alloy joints has a direct bearing on the operational safety and service life of aero-engines.Linear friction welding(LFW),an efficient solid-state joining technique that is precisely tailored to the precision manufacturing requirements of aero-engines,offers substantial benefits such as near-net shaping,minimal welding flaws,and excellent joint integrity.It facilitates the high-quality and consistent bonding of titanium alloy components and plays a pivotal role in the fabrication and repair of complex,integrated components like blisks.This paper centers on the research and application demands of LFW technology for aero-engine components.It provides an in-depth review of the progress in titanium alloy LFW across four key areas:process experimentation,physical simulation,finite element numerical modeling,and post-weld heat treatment.It systematically summarizes the current research status and identifies the existing challenges in each field.Moreover,the paper points out future research directions,including the evaluation of long-term service performance,multi-scale numerical simulations ranging from the microstructural to the macroscopic level,and the optimization of modified LFW process parameters.These efforts are crucial for promoting the wider industrial application of titanium alloy LFW technology.

梁桢;郭伟;刘青;付强;张宏强

北京航空航天大学 机械工程及自动化学院,北京 100191北京航空航天大学 机械工程及自动化学院,北京 100191||北京航空航天大学 高能束流加工技术全国重点实验室,北京 100191中国航发沈阳黎明航空发动机有限责任公司 技术中心,沈阳 110043中国航发沈阳黎明航空发动机有限责任公司 技术中心,沈阳 110043北京航空航天大学 机械工程及自动化学院,北京 100191||北京航空航天大学 高能束流加工技术全国重点实验室,北京 100191

矿业与冶金

航空发动机钛合金线性摩擦焊工艺实验物理模拟有限元数值模拟焊后热处理

aero-enginestitanium alloylinear friction weldingprocess testphysical simulationfinite element numerical simulationpost-weld heat treatment

《材料工程》 2026 (5)

104-118,15

材料结构精密焊接与连接全国重点实验室基金项目(CT2024060169)

10.11868/j.issn.1001-4381.2025.000456

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