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矿用车辆失压制动系统制动阀静态特性研究OA

Research on Static Characteristics of Brake Valve in Pressure-loss Braking Systems of Mining Vehicles

中文摘要英文摘要

失压制动系统在矿用车辆中得到广泛应用.为掌握制动系统中核心部件制动阀的静态特性,完善制动系统设计理论,在对制动阀结构及工作原理进行详细分析的基础上,建立了制动阀静态数学模型.以不同大小踏板力为输入变量,研究了制动阀静态制动压力的变化规律,并揭示了制动阀主要结构参数对制动压力以及最大制动压力的影响规律和敏感程度.最后,以整车制动系统为试验平台,验证了理论计算模型.结果表明,制动阀静态制动压力受多种因素相互制约,当踏板力增加至足以使压力卸载后,制动压力与踏板力成线性变化关系,踏板力越大,制动压力越小,但最大制动压力仅仅与制动阀结构参数有关;封油长度、偏置弹簧刚度及调压弹簧刚度对制动阀静态特性具有较大影响,同时,阀芯直径、调压弹簧刚度对最大制动压力影响较显著.

Pressure-loss braking systems are widely used in mining vehicles.To understand the static characteristics of the brake valve,which is a core component in the brake system,and to improve the design theory of the brake system,a static mathematical model of the brake valve is established based on a detailed analysis of its structure and working principle.With different pedal forces as inputs,the variation law of the static braking pressure of the brake valve is studied,and the influence law and sensitivity of the main structural parameters of the brake valve on both the braking pressure and the maximum braking pressure are revealed.Finally,the theoretical calculation model is validated by using a full-vehicle braking system as the experimental platform.The results show that the static braking pressure of the brake valve is constrained by multiple factors.When the pedal force increases to a level sufficient to initiate pressure release,the braking pressure varies linearly with the pedal force.The greater the pedal force,the lower the braking pressure,but the maximum braking pressure is only related to the structural parameters of the brake valve.The sealing length,bias spring stiffness,and pressure regulating spring stiffness have a significant impact on the static characteristics of the brake valve,while the spool diameter and pressure regulating spring stiffness have a notable effect on the maximum braking pressure.

刘杰;周锋涛

商丘师范学院 电子电气工程学院,河南 商丘 476000中国煤炭科工集团太原研究院有限公司 防爆车辆分院,山西 太原 030006

机械制造

失压制动系统制动阀制动压力静态特性

pressure-loss braking systemsbrake valvebraking pressurestatic characteristics

《液压与气动》 2026 (5)

74-81,8

国家自然科学基金(52401287)

10.11832/j.issn.1000-4858.2026.05.008

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