液压支架换向阀用O形圈密封性能分析OA
Sealing Performance Analysis of O-rings for Directional Control Valves in Hydraulic Supports
液压支架阀用密封圈采用 O 形圈往复密封结构.O 形圈的密封性能决定了液压支架阀控缸系统的可靠性.O 形圈密封失效会导致液压阀内部腔体窜液、漏液,造成液压阀工作口无法正常开闭,使液压支架姿态难以控制.液压支架采用水基乳化液为介质,水基乳化液的配比浓度会对密封效果产生影响.为探究匹配不同工况的最佳配比,结合有限元分析与数值计算,对不同工况下往复摩擦力进行仿真分析.为验证仿真结果,设计并搭建了一种试验装置用于测量液压系统中往复密封结构的密封圈摩擦力.基于该新型试验装置,探究了不同介质浓度下阀芯往复运动摩擦力受工况因素影响的变化规律,由此确定了流体压力波动时的最佳介质浓度和摩擦力控制补偿策略.
O-ring reciprocating seal structures are adopted for the sealing rings of hydraulic support valves.The sealing performance of O-rings determines the reliability of the valve-controlled cylinder system of hydraulic supports.O-ring seal failure can cause fluid intermixing and leakage inside hydraulic valves,and lead to failures in the normal opening and closing of hydraulic valve working ports and poor attitude control of hydraulic supports.Water-based emulsion serves as the medium for hydraulic supports,and its concentration affects the sealing effect.To explore the optimal concentration for different working conditions,a simulation analysis of the reciprocating friction force under various working conditions is conducted by combining finite element analysis and numerical calculation.To validate the simulation results,an experimental device is designed and built to measure the friction force of sealing rings in reciprocating seal structures of hydraulic systems.Based on this novel experimental device,the variation law of valve core reciprocating friction force affected by working condition factors under different medium concentrations is investigated,and thus the optimal medium concentration and friction control compensation strategy under fluid pressure fluctuation are determined.
秦豪;樊瑞龙;张强;律文鹏;廖瑶瑶
太原理工大学 机械工程学院,山西 太原 030024中煤科工(太原)时代动力有限公司,山西 太原 030032山西泰宝密封技术有限公司,山西 太原 030030太原理工大学 机械工程学院,山西 太原 030024太原理工大学 机械工程学院,山西 太原 030024
机械制造
液压支架换向阀O形圈密封性能往复密封
hydraulic supportdirectional control valveO-ringsealing performancereciprocating seal
《液压与气动》 2026 (5)
53-64,12
国家自然科学基金(52575069)山西省重点研发计划(202402040201011)
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