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高含硫天然气处理厂脱硫装置能耗分析与优化OA

Energy efficiency analysis and optimization of desulfurization unit in high sour natural gas processing plant

中文摘要英文摘要

针对高含硫天然气处理厂脱硫工艺能耗高、(火用)损失大的问题,利用 Aspen HYSYS 仿真模型对中高含硫天然气处理厂的脱硫工艺流程进行了能耗分析与优化.通过(火用)分析、灵敏度分析和夹点分析,识别了吸收塔、再生塔、贫胺液冷却器和出吸收塔的富胺液调压阀等关键设备的(火用)损失,并提出了针对性的节能优化措施.研究结果显示,通过提高再生塔进料温度和优化贫富胺液换热器操作,在保证净化气中H2S 含量指标的基础上可显著降低再生塔热负荷和蒸汽消耗,预计可节省高压蒸汽6.3t/h.此外,利用液力透平回收富胺液调压阀的压力能,预计可回收电能1 800 kW/h.研究结果有效提高了能源利用效率,降低了运行成本,为天然气净化过程的绿色化与高效化提供了技术参考.

This study employed the Aspen HYSYS simulation model to conduct energy analysis and optimization of the desulfurization process in a medium-to-high sulfur natural gas processing plant.Through exergy analysis,sensitivity analysis,and pinch analysis,the exergy losses in key equipment,including the absorber,regenerator,lean amine solution cooler,and pressure control valve for the rich amine solution exiting the absorber,were identified and targeted energy-saving optimization measures were then proposed.The research results demonstrate that by increasing the feed temperature of the regenerator and optimizing the operation of the lean/rich amine solution heat exchanger,while ensuring compliance with the H2 S content specification in the purified gas,the heat load and steam consumption of the regenerator can be significantly reduced,with an estimated saving of 6.3 t/h of high-pressure steam.Additionally,by utilizing a hydraulic turbine to recover the pressure energy from the pressure control valve for the rich amine solution,an estimated 1 800 kW/h of electrical power can be recovered.The results effectively enhance energy utilization efficiency,reduce operational costs,and provide a technical reference for the green and efficient natural gas purification process.Wang Rujie,Liu Shanshan,Chen Bo,et al.Selective removal of H2 S over CO2 from natural gas by MEA-activated MDEA[J].Natural Gas Chemical Industry,2019,44(5):45-49.

韩淑怡;陈运强;齐建光;毛立军;郑奉斌;刘文亮;张红如;袁勋;张津;胡玲

中国石油工程建设有限公司西南分公司,四川 成都 610041中国石油工程建设有限公司西南分公司,四川 成都 610041青岛科技大学化工学院,山东 青岛 266042中国石油工程建设有限公司西南分公司,四川 成都 610041青岛科技大学化工学院,山东 青岛 266042中国石油工程建设有限公司西南分公司,四川 成都 610041青岛科技大学化工学院,山东 青岛 266042青岛科技大学材料科学与工程学院,山东 青岛 266042中国石油工程建设有限公司西南分公司,四川 成都 610041中国石油工程建设有限公司西南分公司,四川 成都 610041

天然气净化脱硫Aspen HYSYS(火用)分析节能优化

Natural gas purificationDesulfurizationAspen HYSYSExergy analysisEnergy-saving optimization

《天然气与石油》 2026 (2)

17-23,7

中国石油集团工程股份有限公司科学研究与技术开发项目"超大型中高含硫天然气处理关键技术研究"(2023ZYGC-02-01)

10.3969/j.issn.1006-5539.2026.02.003

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