首页|期刊导航|世界有色金属|阴极系统优化对400kA铝电解槽铝液-电解质界面波动影响的数值模拟研究

阴极系统优化对400kA铝电解槽铝液-电解质界面波动影响的数值模拟研究OA

Numerical Simulation Study on the Influence of Cathode System Optimization on Aluminum Liquid-Electrolyte Interface Fluctuation in 400 kA Aluminum Electrolytic Cell

中文摘要英文摘要

本研究针对400kA铝电解槽,通过数值模拟评估提高铝水平、阴极钢棒嵌入铜棒及构建斜坡阴极三种优化方案.仿真结果显示:组合方案效果最佳,使铝液界面下4cm处水平电流密度由8831A/m2 降至5920A/m2,垂直磁场Bz最大值降低,铝液最大流速由0.179m/s降至0.146m/s,界面隆起高度由2.35cm降至1.75cm.优化通过削弱电磁力有效抑制铝液波动,均化电流分布,为电解槽节能高效运行提供理论依据.

This study focuses on a 400 kA aluminum electrolysis cell and evaluates three optimization schemes through numerical simulation:increasing the aluminum level,embedding cathode steel bars into copper bars,and constructing a sloping cathode.The simulation results show that the combined scheme achieves the best effect,reducing the horizontal current density at 4 cm below the aluminum liquid interface from 8831 A/m2 to 5920 A/m2,decreasing the maximum value of the vertical magnetic field Bz,reducing the maximum flow velocity of the aluminum liquid from 0.179 m/s to 0.146 m/s,and lowering the interface bulge height from 2.35 cm to 1.75 cm.The optimization effectively suppresses aluminum liquid fluctuation by weakening electromagnetic forces and homogenizes the current distribution,providing a theoretical basis for the energy-saving and efficient operation of the electrolysis cell.

董鑫秀

中铝山西新材料有限公司,山西 运城 043300

信息技术与安全科学

铝电解槽阴极优化嵌入铜棒水平电流界面波动数值模拟

Aluminum electrolysis cellCathode optimizationEmbedded copper rodHorizontal currentInterface fluctuationNumerical simulation

《世界有色金属》 2026 (8)

32-35,4

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