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调压式变量喷雾系统设计与控制技术研究OA

Research on design and control technology of pressure-regulated variable spray system

中文摘要英文摘要

针对传统喷雾作业中存在的农药浪费、环境污染及喷施精度低等问题,设计了一套调压式变量喷雾控制系统.该系统通过实时采集喷雾机的行走速度,并结合预设的喷药量参数与喷嘴特性,解算出目标流量值.在此基础上,采用比例控制阀调节管路压力,并引入PID闭环控制算法,实现对目标流量的精确追踪.硬件部分集成了速度传感器、涡轮流量计、比例控制阀等核心模块,以BRAVO 180S 控制器为核心构建协同执行架构.软件系统设计了手动与自动两种工作模式,通过滑动平均滤波算法抑制信号噪声,并利用触摸屏完成参数设定与运行状态监控.田间试验结果表明:当喷雾机行走速度在 0.5~2.0 m/s 范围内变化时,系统流量控制误差可稳定在 12%以内,单位面积喷药量的均匀性得到显著改善,从而有效降低了大田作物的农药使用量及环境污染风险.

In response to issues such as pesticide waste,environmental pollution,and low spraying accuracy in traditional spraying operations,a pressure-regulated variable spray control system was designed in this paper.The target flow rate was calculated in real time by collecting the travel speed of the sprayer and combining it with preset spray dosage parameters and nozzle characteristics.On this basis,a proportional control valve was used to adjust the pipeline pressure,and a PID closed-loop control algorithm was introduced to achieve precise tracking of the target flow rate.Core modules such as a speed sensor,turbine flowmeter,and proportional control valve were integrated,with the BRAVO 180S controller as the core to build a collaborative execution architecture.The software system was designed with two working modes:manual and automatic.Signal noise was suppressed using a moving average filtering algorithm,and parameter settings and operational status monitoring were completed via a touchscreen.Field test results showed that when the travel speed of the sprayer varied within the range of 0.5 to 2.0 m/s,the system's flow control error could be stabilized within 12%,significantly improving the uniformity of spray dosage per unit area.Thus,the pesticide usage and environmental pollution risks for field crops were effectively reduced.

孟庆山;许宁;齐鹏;王松松;王金鹏;李明明;张明宇

山东省农业机械科学研究院,山东 济南 250100山东省农业机械科学研究院,山东 济南 250100||山东理工大学 农业工程与食品科学学院,山东 淄博 255000山东省农业机械科学研究院,山东 济南 250100山东祥瑞农林科技有限公司,山东 临沂 276000山东祥瑞农林科技有限公司,山东 临沂 276000山东祥瑞农林科技有限公司,山东 临沂 276000山东理工大学 农业工程与食品科学学院,山东 淄博 255000

农业科技

变量喷雾雾滴性状PID控制喷药量模型闭环控制

variable-rate spraydroplet characteristicsPID controlpesticide application rate modelclosed-loop control

《农业装备与车辆工程》 2026 (4)

1-6,6

临沂市重点研发计划项目(2023017)山东省重点研发计划(重大科技创新工程项目)(2022CXGC020706)山东省重点研发计划(科技型中小企业创新能力提升工程项目)(2024TSGC0892)

10.3969/j.issn.1673-3142.2026.04.001

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