张拉成形平面薄膜结构及其振动模态特征OA
Tension-Formed Planar Membrane Structure and Its Dynamic Mode Characteristics
空间薄膜阵面天线具有质量轻、收纳比高、环境适应性好等优点,因此在航天领域的应用与研究受到越来越多的关注.平面薄膜结构作为柔性张力体系,其几何形状和预应力水平对结构的刚度、动力特性等具有重要影响.针对大面积可展开平面薄膜天线的研发需求,本文设计制作了大型平面薄膜试验模型,并对其进行了振动模态测试.本文详细阐述了平面薄膜试验模型的找形与张拉成形分析,通过有限元分析探讨了边索和花边索套之间的摩擦接触对薄膜膜面应力分布的影响.结果表明:摩擦力导致膜面主应力方向由无摩擦时的法线方向转变为切线方向,并导致膜面应力不均匀,具体表现为张拉点附近的膜面Mises应力减小,而跨中边缘处的膜面Mises应力增大;同时,通过有限元软件对该模型进行了模态分析,并考虑了空气附加质量的影响;总结了试验模型在不同荷载工况下的褶皱分布形貌和模态测试结果,并将其与数值分析结果进行比较.研究发现,薄膜褶皱程度随张力增加逐渐降低,测得的褶皱方向、模态频率及振型与数值仿真结果基本一致,验证了平面薄膜张拉方案的有效性和数值分析结果的可靠性.
Objective Space membrane antennas possess several inherent advantages that make them highly appealing for aerospace applications:Their very low mass reduces spacecraft launch weight and cost;their high packing efficiency allows compact folding and storage,which is critical when launch volume is limited;and their good environmental adaptability enables operation under extreme temperatures,vacuum,and radiation.Moti-vated by the growing interest in large planar membrane antennas,a dedicated planar membrane model was designed and fabricated,and a dy-namic modal test was conducted to evaluate its tension-formed structural performance. Methods Firstly,the form-finding process was used to determine the initial equilibrium shape of the membrane structure under a prescribed pre-stress,and the subsequent tension-forming process was used to tension the membrane to the target stiffness and geometry;both processes were simulated using the nonlinear finite element method(FEM).The tension-forming analysis explicitly modeled sliding-friction contact between the cables and their sleeves.To compare with the observed wrinkle patterns,an additional finite element analysis incorporating a wrinkling-corrected membrane constitutive model was performed to obtain the directions of the maximum principal stress under self-weight and initial pre-tension loads.A modal analysis of the test specimen was then conducted using FEM considering the added mass of the surrounding air in ground tests.Fi-nally,the planar membrane specimen was tensioned and tested under three loading cases:Initial pre-tension,low tension,and high tension.The measured wrinkle distributions and modal properties were compared with the numerical results. Results and Discussions The form-finding results showed that the short-span non-semicircular membrane had a more uniform stress distribution,whereas the short-span semicircular membrane exhibited relatively nonuniform stress near the corners,and its catenary radii deviated from the theoretical value.Therefore,the short-span non-semicircular configuration was adopted for subsequent finite element analyses and for the test specimen.In the tension-forming analysis,friction between the cables and sleeves altered both the direction and magnitude of the membrane prin-cipal stresses.The first principal stress shifted from the direction normal to the membrane edge toward the tangential direction.Friction also caused the minimum stress to occur at the cable mid-span and the maximum stress at the cable ends,while membrane stresses in the central re-gion exceeded those near the ends.Compared with the friction-free case,the stress at the cable ends remained almost unchanged,whereas the mid-span cable stress decreased.The normal stress in the x-direction of the central membrane element increased substantially,while the normal stress in the y-direction increased slightly relative to the friction-free case,and the von Mises equivalent stress increased with increasing friction coefficient.Modal analysis,which included the model's self-weight and an added air mass of 1.769 kg/m2,yielded the specimen's natural fre-quencies and mode shapes.Through the tensioning and modal tests,wrinkle distributions and modal frequencies were measured.Under initial pre-tension,numerous relatively large wrinkles formed in the upper central region,with fine,dense wrinkles along the inner side of the sleeves near the lower edge;increasing tension progressively improved membrane flatness.The wrinkle orientations agreed well with the directions of the maximum principal stress predicted by the wrinkling-corrected membrane constitutive model.Due to the geometric symmetry of the specimen and the high modal density resulting from the membrane's low bending stiffness,the first and second natural frequencies were very close,leading to easy mode coupling;apart from these coupled modes,the measured mode shapes and frequencies matched the numerical results closely,with frequency errors within 10%.These outcomes verify the reliability of the numerical methodology. Conclusions Friction between the cables and sleeves has a decisive influence on the stress distribution in both the membrane and the cables.The dynamic modal tests clearly captured the model's vibration characteristics under different load levels,and the results were compared with those from the finite element analyses.A detailed comparison between tests and simulations confirms that the tensioning system performs as intended and that the numerical model can reliably predict the actual structural response.
曹思娴;邱慧;项平;从强;吴明儿;林秋红;王虎
同济大学 土木工程学院,上海 200092北京空间飞行器总体设计部,北京 100094同济大学 土木工程学院,上海 200092北京空间飞行器总体设计部,北京 100094同济大学 土木工程学院,上海 200092北京空间飞行器总体设计部,北京 100094兰州空间技术物理研究所,甘肃 兰州 730000
航空航天
平面薄膜张拉成形分析滑移摩擦接触薄膜基频薄膜褶皱模态测试
planar membranetension-forming analysisslip-friction contactfundamental frequency of membranemembrane wrinklingmodal test
《工程科学与技术》 2026 (3)
59-68,10
国家自然科学基金叶企孙联合基金项目(U2341202)上海市教委极端环境建造未来学科项目(0200121006/032)
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