西北旱区党参收获机挖掘铲设计与试验OA
Design and Experiment of the Excavating Shovel for Codonopsis pilosula Harvester
针对当前党参收获机存在挖掘阻力大、挖掘深度不足,导致能耗增加、作业效率低,且易造成党参损伤、挖净率偏低等问题,设计了一款适用于西北旱区的党参挖掘装置.以甘肃省渭源县主栽党参品种为研究对象,结合当地黄绵土物理力学特性,对党参挖掘过程中挖掘铲与土壤、党参株体的相互作用进行动力学分析,明确了挖掘铲的主要结构参数;基于离散元法,利用 EDEM 软件构建党参-土壤-挖掘铲仿真模型,以作业速度、挖掘深度和铲面倾角为因素,以挖掘阻力为指标开展正交组合仿真试验,并借助 Design-Expert 软件进行多元回归分析,构建二次回归模型,经方差分析验证,模型显著性良好,具备可靠预测精度;采用响应面法优化得到最优参数组合为作业速度 0.79 m/s、挖掘深度 131 mm、铲面倾角20.1°,此时挖掘阻力最小,为 315.73 N,与预测值(310.67 N)相对误差率为 1.6%,验证了模型准确性.土槽试验测得实际阻力 330.9 N,与仿真值相对误差为 4.58%;田间试验测得党参挖净率为 96.61%,相较传统收获机未优化参数提升了4.3 个百分点,损伤率为 2.23%,相较传统收获机未优化参数降低了 2.1 个百分点,满足农艺要求.
Aiming at the Codonopsis pilosula harvester are confronted with issues including high digging resistance of the shovel and insufficient digging depth,which result in increased energy consumption,low operational efficiency,a high risk of Codonopsis pilosula root damage,and low digging rates,thus restricting the large-scale planting and standardized production of Codonopsis pilosula.This study focused on the main cultivated Codonopsis pilosula varieties in Weiyuan County,integrated the physical and mechanical properties of local loessial soil,and performed a dynamic analysis of the interactions among the digging shovel,soil,and Codonopsis pilosula plants during the harvesting process.Findings re-vealed the main operating parameters of digging shovel.Based on the discrete element method(DEM),a Codonopsis pilosula-soil-digging shovel coupled simulation model was constructed via EDEM software.Orthogonal combination simu-lation experiments were conducted,with operating speed,digging depth,and shovel surface angle as test factors and dig-ging resistance as the evaluation criterion.Multiple regression analysis was performed using Design-Expert software to de-velop a quadratic regression model.The model was validated through analysis of variance(ANOVA),demonstrating high significance and a good fitting degree,thus guaranteeing reliable predictive accuracy.Response surface methodology(RSM)was employed for parameter optimization,yielding the optimal combination as follows:operating speed of 0.79 m/s,digging depth of 131 mm,and shovel surface angle of 20.1°.EDEM simulation validation indicated that the minimum digging resistance under this parameter combination was 315.73 N,with a relative error of merely 1.6%com-pared to the predicted value,confirming the accuracy of the regression model.Soil bin tests were performed using the same soil texture and Codonopsis pilosula samples as in the simulation,and the actual measured digging resistance was 330.9 N,with a relative error of 4.58%against the simulation value,demonstrating excellent consistency between the test and simulation results.Field experiments conducted in Weiyuan County showed that the Codonopsis pilosula digging rate reached 96.61%and the damage rate was only 2.23%,both satisfying the agronomic requirements.
李海;杨小平;李辉
甘肃交通职业技术学院 汽车学院,兰州 730207甘肃农业大学 机电工程学院,兰州 730070甘肃农业大学 机电工程学院,兰州 730070
农业科技
党参收获机挖掘铲离散元法挖掘阻力
Codonopsis pilosulaharvesterexcavating shoveldiscrete element methodexcavation resistance
《农机化研究》 2026 (9)
60-67,8
甘肃省高校产业支撑计划项目(2024CYZC-32)
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