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超临界LNG高压气化器微通道结冰研究OA

Research on micro-channel freezing in supercritical LNG high-pressure vaporizer

中文摘要英文摘要

针对双燃料动力船FGSS核心设备高压气化器在运行过程中热侧出现结冰的问题,建立高压气化器双通道三维数值模型,对超临界LNG/乙二醇水溶液流动换热过程进行了数值模拟,参数化分析了冷侧(超临界LNG)/热侧(50%乙二醇水溶液)入口温度、流量对热侧结冰的影响.结果表明,冷热板片1∶1交替布置时,热侧出口区域特别是通道拐角处易出现结冰现象,结冰段Nu降低,流阻增加16%;热侧入口流速降低(由3.0 m/s降至0.5 m/s)、温度下降(由328 K降至308 K),以及冷侧入口流速增大(由0.5 m/s升至2.5 m/s)、温度降低(由130 K降至110 K),均会增加冰层厚度,当冷侧流速大于热侧流速时,结冰严重,出口冰层占通道截面最大达到81.6%,显著加剧换热器冻堵风险.研究建立的多参数耦合作用下结冰行为的定量分析模型,为LNG高压气化器的防冻结构优化设计提供了理论依据.

Aiming at the freezing problem on the hot side of the high-pressure vaporizer,a core component of the Fuel Gas Supply System(FGSS)for dual-fuel power vessels,a three-dimensional numerical model with dual channels was established for the high-pressure vaporizer to simulate the flow and heat transfer processes of supercritical liquefied natural gas(LNG)and 50%ethylene glycol aqueous solution.Parametric analyses were carried out to investigate the effects of inlet temperature and flow rate on the hot-side freezing behavior for both the cold side(supercritical LNG)and the hot side(50%ethylene glycol aqueous solution).The numerical results show that under the 1∶1 alternating arrangement of cold and hot plates,freezing is prone to occur in the outlet region of the hot side,especially at the channel corners,leading to a decrease in the Nusselt number(Nu)and a 16%increase in flow resistance in the frozen sections.The reduction in inlet velocity(from 3.0 m/s to 0.5 m/s)and temperature(from 328 K to 308 K)on the hot side,as well as the increase in inlet velocity(from 0.5 m/s to 2.5 m/s)and the decrease in temperature(from 130 K to 110 K)on the cold side,all contribute to the thickening of the ice layer.Severe freezing occurs when the inlet velocity of the cold side is higher than that of the hot side,with the ice layer occupying up to 81.6%of the outlet channel cross-sectional area,which significantly elevates the risk of freeze blockage in the heat exchanger.The quantitative analysis model for freezing behavior under the coupling effect of multiple parameters established in this study provides a theoretical basis for the optimal structural design of anti-icing configurations for LNG high-pressure vaporizers.

董丹丹;陈永东;于改革;韩冰川

合肥通用机械研究院有限公司,合肥 230031合肥通用机械研究院有限公司,合肥 230031合肥通用机械研究院有限公司,合肥 230031||西安交通大学 机械工程学院,西安 710049合肥通用机械研究院有限公司,合肥 230031

机械制造

印刷电路板式换热器气化器液化天然气结冰数值模拟

printed circuit board type heat exchanger(PCHE)vaporizerliquefied natural gas(LNG)freezenumerical simulation

《流体机械》 2026 (3)

39-46,8

安徽省重点研究与开发技术基础领域项目(2023z04020020)合肥通用机械研究院有限公司青年科技基金项目(2024011182)安徽省博士后资助项目(2024B825)中国机械工业集团有限公司科研专项(ZDZX2025-29)

10.3969/j.issn.1005-0329.2026.03.005

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