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管内异物动态流动路径数值计算方法及试验验证OA

Numerical calculation method and experimental verification for dynamic flow path of foreign objects in pipelines

中文摘要英文摘要

受限湍流中复杂形状异物运动轨迹与受力特性的定量预测是评估工业管道系统安全风险的关键挑战之一.针对现有CFD软件在计算复杂运动边界时,网格重构效率低下和难以精确解析瞬态碰撞过程的不足,创新性提出一种耦合浸没边界法(IBM)与离散元法(DEM)数值计算方法,开发含球状异物的某变径管道流体流动模型,结合自适应SST k-ω湍流模型与DEM接触理论,实现流体-异物-管壁的多物理场双向耦合求解.搭建流体动力学试验测试台,采集球状异物在变径管内的悬浮高度,试验值与数值解平均误差小于10%,验证开发的数值模型的可靠性.同时,研究块状异物在同一变径管内的动态流动行为,与球状异物相比,其运动轨迹和流场特性存在显著差异.研究结果可为深入理解异物流动路径及潜在风险评估提供数值计算基础.

Quantitatively predicting the motion trajectory and force characteristics of complexly shaped foreign objects(FOs)in confined turbulent flows is key to assess the safety risks of industrial pipeline systems.In response to the limitations of existing CFD software,particularly inefficient mesh reconstruction for complex moving boundaries and difficulties in accurately resolving transient collision processes,this study proposed an innovative coupled numerical method that integrated the immersed boundary method(IBM)and the discrete element method(DEM).A fluid flow model for a variable-diameter pipeline containing spherical FOs was developed,achieving bidirectional,multi-physics coupling(among the fluid,the FOs and the pipe wall)by combining an adaptive SST k-ω turbulence model with DEM contact theory.A hydrodynamic experimental test rig was constructed to measure the suspended height of spherical FOs in the variable-diameter pipe.This revealed an average error of less than 10%between the experimental and numerical results,thereby validating the numerical model's reliability.Furthermore,the dynamic flow behavior of a block-shaped FOs in the same variable-diameter pipe was investigated,revealing significant differences in trajectory and flow field characteristics compared to spherical FOs.These results lay the computational path for understanding FOs induced motion mechanisms and developing future risk assessment methods.

王浩然;徐子航;许晓飞;王泽武

大连理工大学 化工机械与安全系,辽宁 大连 116024大连理工大学 化工机械与安全系,辽宁 大连 116024大连理工大学 化工机械与安全系,辽宁 大连 116024大连理工大学 化工机械与安全系,辽宁 大连 116024

机械制造

管道异物流动路径浸没边界法离散元法

pipelineforeign objectflow pathimmersed boundary methoddiscrete element method

《流体机械》 2026 (3)

31-38,109,9

国家重点研发计划课题(2018YFA0704604)

10.3969/j.issn.1005-0329.2026.03.004

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