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排液结构对可清管式气液分离器分离性能的影响OA

Effect of drainage structure on separation performance of piggable gas-liquid separator

中文摘要英文摘要

针对含湿天然气长输管道内的积液问题,提出一种可清管式气液分离器.该分离器在管道适当区位加装"周向均布条缝+阶梯套筒式分离腔"排液结构,保障管线安全运行.采用VOF多相流模型建立流场数值模拟方法,分析关键排液结构参数对内部流场及分离性能的影响,筛选参数组合并开展分离性能试验验证.结果表明,当阶梯套筒直径D2,D3分别从80,100 mm增加至100,125 mm时,分离效率提高18%;当排液条缝开缝位置L1从20 mm增加至80 mm时,分离效率降低2.7%;当排液条缝长度L2从85 mm增加至115 mm时,分离效率提高9%;当排液条缝宽度L3从4 mm增加至12 mm时,分离效率提高51.6%;确定各结构最优参数组合为D2=80 mm,D3=125 mm,L1=35 mm,L2=105 mm,L3=10 mm,此时分离效率可达97.6%;室内试验表明,体积含液率升高至4%时,分离效率约为95%;表观气速增加至10 m/s时,分离效率保持在92%以上,两者效率差值小于4%.研究结果可为可清管式气液分离器的工程样机开发与推广应用提供理论依据.

To address the issue of liquid accumulation in long-distance wet natural gas pipelines,a piggable gas-liquid separator is proposed.This separator incorporates a drainage structure featuring"circumferentially uniformly distributed slits+stepped sleeve separation chambers"at appropriate pipeline locations to ensure pipeline safety.A numerical simulation method for the flow field was established using the VOF multiphase flow model to analyze the influence of key drainage structural parameters on the internal flow field and separation performance.Parameter combinations were screened,and separation performance tests were conducted for validation.The results show that when the stepped sleeve diameters D2 and D3 increase from 80 mm and 100 mm to 100 mm and 125 mm,respectively,the separation efficiency improves by 18%.When the slit location L1 increases from 20 mm to 80 mm,the separation efficiency decreases by 2.7%.When the slit length L2 increases from 85 mm to 115 mm,the separation efficiency improves by 9%.When the slit width L3 increases from 4 mm to 12 mm,the separation efficiency improves by 51.6%.The optimal parameter combination is determined as D2=80 mm,D3=125 mm,L1=35 mm,L2=105 mm,L3=10 mm,achieving a separation efficiency of 97.6%.Laboratory tests indicate that when the liquid holdup increases to 4%,the separation efficiency is approximately 95%.When the superficial gas velocity increases to 10 m/s,the separation efficiency remains above 92%,with a difference of less than 4%between the two conditions.The findings provide a theoretical basis for the development and application of engineering prototypes of piggable gas-liquid separators.

王思诚;孔令真;陈家庆;孙欢;孔标;张成凯

北京石油化工学院 机械工程学院,北京 102617||深水油气管线关键技术与装备北京市重点实验室,北京 102617北京石油化工学院 机械工程学院,北京 102617||深水油气管线关键技术与装备北京市重点实验室,北京 102617北京石油化工学院 机械工程学院,北京 102617||深水油气管线关键技术与装备北京市重点实验室,北京 102617北京石油化工学院 机械工程学院,北京 102617||深水油气管线关键技术与装备北京市重点实验室,北京 102617北京石油化工学院 机械工程学院,北京 102617||深水油气管线关键技术与装备北京市重点实验室,北京 102617北京石油化工学院 机械工程学院,北京 102617||深水油气管线关键技术与装备北京市重点实验室,北京 102617

机械制造

天然气长输管道管内积液可清管式气液分离器重力沉降分离效率

long-distance natural gas pipelinein-pipeline liquid accumulationpiggable gas-liquid separatorgravitational sedimentationseparation efficiency

《流体机械》 2026 (3)

21-30,10

国家自然科学基金青年基金项目(21808015)北京市教育委员会科技计划一般项目(KM202210017009)

10.3969/j.issn.1005-0329.2026.03.003

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