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垂直折叠电动轮椅的结构设计及静力学性能分析OA

Structural Design and Static Performance Analysis of Vertical Folding Electric Wheelchair

中文摘要英文摘要

针对现有折叠轮椅普遍存在的折叠维度局限、操作流程烦琐、轻量化与承载强度难以兼顾的关键问题,进行垂直折叠电动轮椅的结构创新设计与静力学性能系统验证,系统分析2024、5052、6061、7075四种铝合金的力学性能,最终选定屈服强度276 MPa、密度 2.73 g/cm³的6061铝合金作为主体框架材料,实现轻量化需求与结构支撑可靠性的精准适配.同时结合对现有折叠机构缺陷的梳理,设计电动推杆驱动的串联四连杆垂直折叠机构,无需拆解任何部件便能实现一键自动折叠,展开状态高度960 mm,折叠后降至225 mm,压缩率达76.6%,大幅提升产品收纳灵活性与转运便捷度.借助SolidWorks Simulation对核心部件做静力学有限元分析:座椅架在1 500 N均布载荷下,最大应力5.279 MPa、最大位移0.03 mm;尺寸38 mm×55 mm×380 mm的折叠机构支撑杆最大应力76.59 MPa、最大位移1.14 mm;椅背架在 2 000 N均布载荷下,最大应力0.933 MPa、最大位移0.000 221 mm、最大应变8.723×10⁻⁶,且质量仅为1.244 kg.所有核心部件的应力、位移与应变均远低于6061铝合金屈服强度,应变也完全处于弹性变形范围内.研究结果表明,该设计实现了"折叠高效、易操作、高可靠"的核心目标,为电动折叠轮椅的结构优化与性能升级提供技术参考,对推动行业技术升级具有重要的工程应用价值.

To address the core pain points of existing folding wheelchairs,such as limitations in folding dimensions,cumbersome operation procedures,and difficulty in reconciling lightweight design with load-bearing strength,this study conducts structural innovation design and systematic verification of static mechanical properties are conducted for a vertically folding electric wheelchair.By systematically analyzing the mechanical properties of four aluminum alloys(2024,5052,6061,and 7075),6061 aluminum alloy with a yield strength of 276 MPa and a density of 2.73 g/cm³ is ultimately selected as the main frame material,achieving a balance between lightweight and structural reliability.Additionally,by analyzing the drawbacks of existing folding mechanisms,an innovative series four-bar vertical folding mechanism driven by an electric push rod is proposed,enabling one-key folding without disassembling components.The height in the unfolded state is 960 mm,which reduces to 225 mm after folding,with a compression rate of 76.6%,significantly improving the convenience of storage and transportation.SolidWorks Simulation is used to perform static finite element analysis on core components:under a 1 500 N uniform load,the seat frame exhibits a maximum stress of 5.279 MPa and a maximum displacement of 0.03 mm;the folding mechanism support rod with dimensions 38 mm×55 mm×380 mm has a maximum stress of 76.59 MPa and a maximum displacement of 1.14 mm;under a 2 000 N uniform load,the backrest frame shows a maximum stress of 0.933 MPa,a maximum displacement of 0.000 221 mm,a maximum strain of 8.723×10⁻⁶,and a weight of only 1.244 kg.The stress,displacement,and strain of all core components are far lower than the yield strength of 6061 aluminum alloy,and the strain is within the elastic range.The research indicates that this design achieves the core goals of"efficient folding,easy operation,and high reliability",provides comprehensive technical references for the structural optimization and performance upgrading of electric folding wheelchairs,and has important engineering application value for promoting technological upgrading in the industry.

王泽成;蔡进;高德红;于润东

辽宁科技大学 机械工程与自动化学院,辽宁 鞍山 114051辽宁科技大学 机械工程与自动化学院,辽宁 鞍山 114051辽宁科技大学 机械工程与自动化学院,辽宁 鞍山 114051辽宁科技大学 机械工程与自动化学院,辽宁 鞍山 114051

机械制造

垂直折叠电动轮椅折叠机构设计静应力分析

vertical folding electric wheelchairfolding mechanism designstatic stress analysis

《机电工程技术》 2026 (8)

57-62,111,7

10.3969/j.issn.1009-9492.2026.08.010

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