绿光粉末床熔融成形铜及铜合金研究进展OA
Research progress of green laser powder bed fusion of copper and its alloys
激光粉末床熔融成形(LPBF)作为先进的增材制造技术,为铜及其合金成形具有精密复杂几何结构与高性能要求零部件的一体化制造提供了新途径.然而铜材料的易氧化、高反射率、高热传导率和高熔点等特性,易导致LPBF过程中出现熔池失稳、气孔和应力变形等缺陷,严重制约成形质量与应用推广.通过梳理LPBF成形原理与典型缺陷类型,重点分析了铜及其合金在LPBF加工中所面临的关键问题与现有解决策略,并聚焦于近年来绿激光在制备纯铜、CuCrZr和CuCrNb合金方面的研究进展,结合本团队在绿光LPBF成形纯铜及其合金的实践积累,明确了绿激光在高反射材料高质量成形方面的技术优势与发展潜力.此外,从过程实时监控与反馈、光束整形及大幅面多光束多材料复合制造3个前沿方向,展望了铜及其合金激光增材制造的未来发展趋势,以期为该领域的科研创新与工程应用提供理论参考与技术引导.
The advanced additive manufacturing technology of laser powder bed fusion(LPBF)offers a new approach for the integrated production of copper and its alloy components with complex geometries and high performance.However,the properties of copper materials,such as easy oxidation,high reflectivity,high thermal conductivity,and high melting point,can readily cause defects like melt pool instability,porosity,and stress deformation,which limit the quality of fabrication and application potential.This paper reviews the forming principles and common defect types of LPBF,concentrating on analyzing the main challenges and existing solutions for copper and its alloys in LPBF processing,and highlights recent advances in the use of green lasers for manufacturing pure copper,CuCrZr,and CuCrNb alloys.Focusing on our team's practical experience with green laser LPBF,the study clarifies the advantages of green laser in achieving high-quality fabrication of high-reflectivity materials.Furthermore,the paper explores prospective future directions in laser additive manufacturing of copper and its alloys,including three forefront areas:real-time process monitoring and feedback,beam shaping,and large-scale multi-beam multi-material composite manufacturing.These insights aim to provide a valuable theoretical reference and practical guidance for research innovation and engineering applications in this field.
倪聪;车娟;杨立凯;王稳;李忠轮
苏州健雄职业技术学院 江苏苏州 215411苏州健雄职业技术学院 江苏苏州 215411兰州理工大学省部共建有色金属先进加工与再利用国家重点实验室 甘肃兰州 730050苏州健雄职业技术学院 江苏苏州 215411通快(中国)有限公司 江苏苏州 215400
铜及其合金高反射材料绿激光激光粉末床熔融成形质量
copper and its alloyshigh-reflectivity materialsgreen laserlaser powder bed fusionquality of fabrication
《金属加工(热加工)》 2026 (5)
90-102,13
国家自然科学基金(52305370)太仓市基础研究计划项目(TC2024JC31)江苏高校'青蓝工程'资助项目兰州理工大学青年教师学科交叉研究培育项目.
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