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煤矿用电动装载机铲刀板焊接接头的疲劳性能研究OA

Study on fatigue performance of welded joints of the blade plates of electric loaders used in coal mines

中文摘要英文摘要

铲刀板由多块金属板材焊接而成,焊接接头质量直接影响铲刀板的整体强度和使用寿命.在煤矿作业中,铲刀板焊接接头在反复载荷作用下,承受巨大的冲击力和磨损,易导致疲劳破坏.为更好分析焊接接头的疲劳寿命,针对煤矿用电动装载机铲刀板焊接接头的疲劳性能展开研究.对铲刀板焊接接头的结构应力展开分析,明确其在复杂受力状态下的应力分布特征;借助焊接数值模拟技术,构建S-N曲线,精准描述焊接应力幅值与接头疲劳寿命之间的反比关系;在此基础上,求解热点应力,设计有限元模型,并对其进行验证,实现对焊接元件疲劳寿命的科学预测.试验结果表明:若焊缝余高为定值,低应力情况下,搭接长度对焊接接头疲劳性能的影响较大,搭接长度越大则接头的使用寿命越长;高应力情况下,搭接长度对焊接接头疲劳性能则无显著影响.

The blade plate is welded from multiple metal plates,and the quality of the welded joints directly affects the overall strength and durability of the blade plate.In coal mining operations,the welded joints of the blade plate are subjected to enormous impact forces and wear under repeated loads,which can easily lead to fatigue failure.In order to better analyze the fatigue life of welded joints,a study was conducted on the fatigue performance of welded joints of the blade plates on electric loaders used in coal mines.Analyze the structural stress of the welded joint of the blade plate and clarify its stress distribution characteristics under complex stress conditions;Using welding numerical simulation technology,construct S-N curves to accurately describe the inverse relationship between welding stress amplitude and joint fatigue life;On this basis,solve the hot spot stress,design a finite element model,and verify it to achieve scientific prediction of the fatigue life of welded components.The experimental results indicate that if the weld seam height is a constant value,the lap length has a significant impact on the fatigue performance of the welded joint under low stress conditions.The larger the lap length,the longer the service life of the joint;Under high stress conditions,the lap length has no significant effect on the fatigue performance of welded joints.

王乾坤;刘庆方

国能榆林能源有限责任公司 陕西榆林 719000常州科研试制中心有限公司 江苏常州 213023

电动装载机铲刀板焊接接头疲劳性能S-N曲线热点应力

electric loaderblade platewelding jointsfatigue performanceS-N curvehot spot stress

《金属加工(热加工)》 2026 (5)

69-76,8

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