首页|期刊导航|金属加工(热加工)|基于深度学习的承压设备焊接接头缺陷智能检测与评级

基于深度学习的承压设备焊接接头缺陷智能检测与评级OA

Deep learning-based intelligent detection and grading of weld joint defects in pressure equipment

中文摘要英文摘要

针对传统承压设备焊接接头缺陷人工评片法存在的主观性强、效率低下、数据可追溯性差等问题,提出一种融合深度学习目标检测技术与NB/T 47013标准的智能检测与评级方法.该方法通过构建焊接缺陷数据集并训练YOLOv8s模型,采用滑动窗口推理与坐标映射策略实现高分辨率底片的全区域缺陷识别与定位,结合DPI像素到物理尺寸换算与工况参数自适应的评级规则引擎,完成缺陷参数精确计算与标准化质量评级,最终生成结构化检测报告.试验结果表明:该方法可有效识别气孔、裂纹、未焊透等多种缺陷类型,评级结果与人工评片标准参考值一致性达96%,检测效率提升4倍,为承压设备安全运行提供了高效、客观、可追溯的质量保障方案.

Aiming at the problems of strong subjectivity,low efficiency,and poor data traceability in the traditional manual film evaluation method for defects in welded joints of pressure equipment,an intelligent detection and rating method integrating deep learning target detection technology and the NB/T 47013 standard is proposed.A welding defect dataset is constructed and the YOLOv8s model is trained.The sliding window inference and coordinate mapping strategy are used to realize full-region defect recognition and localization of high-resolution films.Combined with the DPI pixel-to-physical size conversion and the rating rule engine adaptive to working condition parameters,the accurate calculation of defect parameters and standardized quality rating are completed,and a structured detection report is finally generated.Experimental results show that the method can effectively identify various defect types such as porosity,cracks,and incomplete penetration.The consistency between the rating results and the standard reference values of manual film evaluation reaches 96%,and the detection efficiency is improved by 4 times.It provides an efficient,objective,and traceable quality assurance scheme for the safe operation of pressure equipment.

许晓男;乔通;张玥;宋鑫鑫;马浩然

北京安东软件技术有限公司 北京 100102安东石油技术(集团)有限公司 北京 100102北京通盛威尔工程技术有限公司 北京 100102北京数智启航科技有限公司 北京 101499北京安迅数智科技有限公司 北京 101400

焊接接头缺陷检测深度学习智能评级NB/T47013标准

welded jointdefect detectiondeep learningintelligent ratingNB/T 47013 standard

《金属加工(热加工)》 2026 (5)

49-55,62,8

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