径向流甲醇合成反应器传热特性数值模拟OA
Numerical simulation of heat transfer characteristics in radial flow methanol synthesis reactors
针对某工业级径向甲醇合成反应器催化床层温度分布不均及床层内局部温升过高问题,采用计算流体力学(CFD)方法建立径向合成反应器传热系统数理模型,对合成反应器温度场进行数值模拟.通过工厂实测床层温度场数据对模拟结果进行可靠性验证.在此基础上通过改变筒体开孔角度探究切向进气结构对径向合成反应器传热性能的影响,并在切向进气结构最优的基础上研究设备对不同工艺条件的适应性.结果表明:合理的切向进气结构可以提高反应器内流体的混合程度,增加反应物的接触面积,增强传热;入口速度为9.17~15.17 m/s,温度为483.2~498.2 K,氢碳比为2.024~2.097时,有助于提高径向甲醇合成反应器的温度场均匀度.
Aiming at the problems of uneven temperature distribution of catalytic bed and excessive lo-cal temperature rise in bed of an industrial-grade radial methanol synthesis reactor,the mathematical model of the heat transfer system for a radial synthesis reactor was established by Computational Fluid Dynamics(CFD)method,and the temperature field of the synthesis reactor was numerically simula-ted.The reliability of the simulation results was verified by the temperature field data of the bed ob-tained from the factory.Subsequently,the influence of the tangential intake structure on the heat transfer performance of the radial synthesis reactor was explored by changing the cylinder opening an-gle,and the process operation parameters of the reactor were optimized on the basis of optimal tan-gential intake structure.The results show that the reasonable tangential intake structure can improve the mixing degree of fluid in the reactor,increase the contact area of the reactants,and enhance the heat transfer.The temperature field uniformity of the radial methanol synthesis reactor can be im-proved with a reasonable inlet speed of 9.17-15.17 m/s,a temperature of 483.2-498.2 K,and a hydrogen-carbon ratio of 2.024-2.097.
陆怡;文婷;金旭好;姚雪亮;王园春
常州大学 机械与轨道交通学院,江苏 常州 213164常州大学 机械与轨道交通学院,江苏 常州 213164||三亚学院 新能源与智能汽车海南省工程研究中心,海南 三亚 572022常州大学 机械与轨道交通学院,江苏 常州 213164常州大学 机械与轨道交通学院,江苏 常州 213164常州大学 机械与轨道交通学院,江苏 常州 213164
能源科技
径向流反应器数值模拟传热特性切向进气
radial flow reactorsnumerical simulationheat transfer characteristicstangential air intake
《常州大学学报(自然科学版)》 2026 (3)
40-50,11
2022年江苏省科研与实践创新计划资助项目(KYCX22_3039).
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