首页|期刊导航|光学精密工程|大深径比微孔几何参数视觉检测

大深径比微孔几何参数视觉检测OA

Visual detection for geometric parameters of high aspect ratio micro-holes

中文摘要英文摘要

针对传统激光共聚焦显微镜成本较高,传统机器视觉方法受限于孔底照明不均、成像模糊及特征提取困难等问题,开发了一种基于同轴光源照明的机器视觉自动测量系统.该系统由工业相机、配备同轴光源的远心镜头及三轴精密位移台构成,采用混合对焦与特征识别算法作为核心测量策略.实验结果表明,系统运行稳定可靠,性能优良,对7种不同深径比(3.17~7.87)的样品进行测量,孔径测量重复性为0.56~4.58 μm,深度测量重复性最小可达 0.80 μm,变异系数最低仅为0.09%,测量均值与标称值的偏差普遍小于1%.该系统实现了大深径比微孔几何参数的高效、高精度测量,为精密制造中的微结构质量控制提供了一种低成本技术方案.

To address the high equipment cost of conventional laser confocal microscopy and the limita-tions of traditional machine vision methods caused by uneven well-bottom illumination,image blurring,and difficulty in feature extraction,an automated machine vision measurement system based on coaxial illu-mination is proposed.The system comprises an industrial camera,a telecentric lens integrated with a coax-ial light source,and a three-axis precision displacement stage.A hybrid algorithm combining autofocusing and feature recognition is employed as the core measurement strategy.Experimental results demonstrate stable and reliable system performance.For seven types of samples with aspect ratios ranging from 3.17 to 7.87,excellent measurement performance was achieved.The repeatability of aperture measurements ranges from 0.56 μm to 4.58 μm,while the repeatability of depth measurements reaches as low as 0.80 μm,with a minimum coefficient of variation of 0.09%.The deviation between the average measured val-ues and nominal values is generally less than 1%.The proposed system enables efficient and high-preci-sion measurement of geometric parameters of high-aspect-ratio micro-holes,providing a cost-effective solu-tion for quality control in precision microstructure manufacturing.

田安宇;刘研;葛洲;江宇辰;于瀛洁;夏新星

上海大学 机电工程与自动化学院,上海 200444上海大学 机电工程与自动化学院,上海 200444上海大学 机电工程与自动化学院,上海 200444||上海宝山区上大通用智能机器人研究院,上海 200444上海大学 机电工程与自动化学院,上海 200444上海大学 机电工程与自动化学院,上海 200444上海大学 机电工程与自动化学院,上海 200444||上海宝山区上大通用智能机器人研究院,上海 200444

机械制造

微孔测量深径比自动对焦Tenengrad梯度函数大津法

micropore measurementaspect ratioautofocusTenengrad gradient functionOTSU

《光学精密工程》 2026 (7)

1057-1067,11

国家自然科学基金资助项目(No.62575167)教育部产学合作协同育人项目(No.241204575194133)上海市"科技创新行动计划"专项项目(No.24511106502)上海大学联合大作业资助项目(No.LH2025013)

10.37188/OPE.20263407.1057

评论