大壁厚X80管线钢管四丝埋弧焊工艺的数值模拟及性能研究OA
Numerical Simulation and Performance Study of Four-wire Submerged Arc Welding Process for X80 Heavy-wall Steel Linepipe
通过数值模拟分析焊接工艺中的温度场分布和热循环曲线特性,筛选出大壁厚X80管线钢管四丝埋弧焊优化工艺,开展焊接试验研究焊接接头的显微组织与力学性能.结果表明:通过优化焊接工艺参数,焊接热影响区粗晶区-10 ℃冲击功可提升至363 J,有效改善焊接接头硬度分布的"W"型软化现象;高温停留时间TH与800℃到500℃冷却时间t8/5是导致热影响区组织演变的关键参数;快速冷却显著促进针状铁素体形成,较慢的冷却速度导致M-A组元析出相数量减少,控制t8/5在40 s内能有效抑制脆性相形成,提升接头韧性.
The temperature field distribution and thermal cycle curve characteristics of the welding process are anal-yzed via numerical simulation,and then the optimized four-wire submerged arc welding process for the X80 heavy-wall steel linepipe is determined.Then welding tests are carried out to investigate the microstructure and the mechanical properties of the welded joint.The results show that thanks to optimization of the welding process parameters,the impact energy of the coarse-grain heat-affected zone(CGHAZ)at-10 ℃ can be increased to 363 J,and thus the"W-shaped"softening phenomenon of the hardness distribution in the welded joint is obviously improved;the high-temperature holding time TH and the cooling time from 800 ℃ to 500 ℃ t8/5 are key parameters leading to microstructure evolution in the HAZ;rapid cooling rate significantly promotes the formation of acicular ferrite,whereas a relatively low cooling rate leads to an increase in the amount of M-A constituents;controllingt 8/5 within 40 s can effectively inhibit the formation of brittle phases,and accordingly improve the joint toughness.
唐进康;王振生;代志健;刘春;陈伊祥;龚文杰;黄月泉
湖南科技大学机电工程学院,湖南湘潭 411201湖南科技大学机电工程学院,湖南湘潭 411201湖南胜利湘钢钢管有限公司,湖南湘潭 411201湖南胜利湘钢钢管有限公司,湖南湘潭 411201湖南科技大学机电工程学院,湖南湘潭 411201湖南科技大学机电工程学院,湖南湘潭 411201湖南胜利湘钢钢管有限公司,湖南湘潭 411201
X80管线钢大壁厚四丝埋弧焊工艺数值模拟显微组织力学性能
X80 pipeline steelheavy-wallfour-wire submerged arc welding processnumerical simulationmic-rostructuremechanical properties
《钢管》 2026 (2)
23-29,7
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