储气库工程站场管道设计施工标准对比及焊接工艺评定分析OA
Comparative Analysis of Design and Construction Standards for Station Pipelines in Gas Storage Projects and Welding Procedure Qualification
天然气储气库站场涉及井场、集配站、集注站、阀室及分输站等类型,各类站场管道分属集输管道、工业金属管道和长输管道三类,分别适用GB 50349、GB/T 20801和GB/T 34275等不同设计标准.本文对比了三类管道在设计、施工验收及焊接工艺评定方面的核心差异:设计方面,GB 50349在长输管道壁厚计算基础上额外计入了介质腐蚀影响,GB/T 20801.3则计入了出厂负偏差及加工偏差;施工验收方面,长输管道站场要求100%无损检测,集输管道根据设计压力和介质特性确定检测比例,工业金属管道按GC1/GC2等级划分检测比例;焊接工艺评定方面,SY/T 0452和NB/T 47014将评定因素分为重要因素、补加因素和次要因素,GB/T 31032分为基本要素且未明确分三类,在预热温度变更规则上,SY/T 0452规定降低50℃以上需重新评定,而NB/T 47014将其视为补加因素.依据TSG 31-2025,建议阀室和分输站暂按长输管道要求执行.同一项目内同类管道宜统一标准与材料规格,以降低运维复杂度.
Gas storage station pipelines involve well sites,gathering and distribution stations,injection-production stations,valve chambers,and distribution stations.The pipelines at various stations fall into three categories—gathering pipelines,industrial metal pipelines,and long-distance pipelines—which are governed by different design standards including GB 50349,GB/T 20801,and GB/T 34275,respectively.This paper compares the core differences among the three pipeline cat-egories in terms of design,construction acceptance,and welding procedure qualification.In design,GB 50349 additionally accounts for medium corrosion effects on the basis of long-distance pipeline wall thickness calculation,while GB/T 20801.3 incorporates manufacturing minus tolerance and machining tolerance.In construction acceptance,long-distance pipeline sta-tions require 100%non-destructive testing,gathering pipelines determine testing ratios based on design pressure and me-dium characteristics,and industrial metal pipelines classify testing ratios by GC1/GC2 grades.In welding procedure qualifi-cation,SY/T 0452 and NB/T 47014 classify qualification factors into essential,supplementary,and non-essential factors,whereas GB/T 31032 uses the concept of basic elements without explicitly defining three categories.Regarding preheat tem-perature changes,SY/T 0452 requires re-qualification when the temperature is reduced by more than 50℃,while NB/T 47014 treats such changes as supplementary factors.In accordance with TSG 31-2025,it is recommended that valve cham-bers and distribution stations temporarily follow the requirements for long-distance pipelines.Within the same project,uni-fied standards and material specifications should be adopted for the same category of pipelines to reduce operation and main-tenance complexity.
刘慧超;王旭锋;刘向薇;杜明俊;陈世璐;苗恩博
中国石油工程建设有限公司华北分公司,河北 任丘 062552中国石油工程建设有限公司华北分公司,河北 任丘 062552中国石油工程建设有限公司华北分公司,河北 任丘 062552中国石油工程建设有限公司华北分公司,河北 任丘 062552中国石油工程建设有限公司华北分公司,河北 任丘 062552中国石油工程建设有限公司华北分公司,河北 任丘 062552
能源科技
储气库站场管道标准对比焊接工艺评定施工验收
gas storagestation pipelinestandard comparisonwelding procedure qualificationconstruction acceptance
《电焊机》 2026 (5)
80-87,8
国家重大科技专项—储气库安全监测与工程新技术装备研究(FL4025S078)
评论