首页|期刊导航|电焊机|基于690镍基合金多层多道焊脆性温区模拟数据的裂纹判据研究

基于690镍基合金多层多道焊脆性温区模拟数据的裂纹判据研究OA

Research on Crack Criterion based on Simulation Data of Brittle Temperature Zone of 690 Nickel-based Alloy Multilayer Multi-Pass Weld

中文摘要英文摘要

高温镍基合金多层多道焊过程中,由于多重热循环作用,易于在焊缝内部产生高温失塑裂纹,在应用中存在安全隐患,在核电结构应用中尤其重要.针对该问题,本研究基于多重热循环中的温度因素,开展高温镍基合金多层多道焊实验与数值模拟研究,基于开裂区域多重热循环仿真温度数据结果,探索多层多道焊焊缝开裂区多重热循环在高温镍基合金脆性温度停留与裂纹开裂情况的关系,从而确定基于仿真热循环数据的开裂判据.首先,基于单道焊实验与数值模拟,验证仿真模型;其次,开展多层多道焊实验与模拟,通过实验开裂位置点确定仿真数据提取点,获取开裂处温度特性.基于以上研究,最终获取在实验构件边缘位置附近,脆性温区停留71.7~88.1 s,是高温镍基合金开裂敏感区.本研究提供一种基于仿真温度判定高温镍基合金裂纹的技术手段.

During the multi-layer multi-pass welding process of high-temperature nickel-based alloys,the action of multiple thermal cycles readily induces ductility-dip cracking(DDC)within the weld metal.This poses potential safety hazards dur-ing service,and is of particular importance in applications for nuclear power structures.To address this issue,this study,fo-cusing on the temperature factor within these multiple thermal cycles,conducted experimental and numerical simulation re-search on multi-layer multi-pass welding of high-temperature nickel-based alloys.Based on simulated thermal cycle tem-perature data for the cracking region,the relationship between the dwell time within the brittle temperature range(BTR)of the alloy and crack initiation in the multi-layer multi-pass weld cracking zone was investigated,thereby establishing a crack-ing criterion derived from the simulated thermal cycle data.Firstly,single-pass welding experiments and numerical simula-tions were performed to validate the simulation model.Secondly,multi-layer multi-pass welding experiments and simula-tions were conducted;simulation data extraction points were determined based on experimentally identified crack locations,enabling the acquisition of temperature characteristics associated with cracking.Based on this research,it was ultimately de-termined that a dwell time between 71.7 s and 88.1 s within the brittle temperature range,occurring near the edge region of the test component,constitutes a susceptibility zone for cracking in high-temperature nickel-based alloys.This study pro-vides a technique for crack susceptibility assessment in high-temperature nickel-based alloys based on simulated tempera-ture data.

胡广旭;钟永瑞;郭枭

哈尔滨商业大学 轻工学院,黑龙江 哈尔滨 150028哈尔滨商业大学 轻工学院,黑龙江 哈尔滨 150028中国机械总院集团哈尔滨焊接研究所有限公司,黑龙江 哈尔滨 150023

矿业与冶金

多层多道焊数值模拟多重热循环温度场裂纹判据

multi-layer multi-pass weldingnumerical simulationmultiple thermal cyclestemperature fieldcrack criterion

《电焊机》 2026 (5)

61-70,10

10.7512/j.issn.1001-2303.2026.05.07

评论