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护帮板自动组焊的质量控制策略研究OA

Research on Quality Control Strategy of Automatic Assembly Welding of Guard Board

中文摘要英文摘要

焊口工况状态信息是焊接机器人实现自主焊接和质量保证基础,为此本文以护帮板焊接过程为研究对象,提出了一种基于多线激光视觉与深度学习获取焊口状态信息、实现组焊质量保证的方法.搭建了集自动组焊与视觉在线评判于一体的质量保证系统,采用多线结构光采集焊口图像,验证了激光条纹断开间距与装配间隙量、条纹分布形态与倾斜状态的对应关系,确认激光条纹图像可作为装配质量分类的有效输入;以分割提取的激光条纹图像为数据集,对比训练MobileNetV2、ResNet-50、VGG16 和VIT四种分类模型,MobileNetV2 准确率(95.68%)、模型容量(8.9 M),响应时间(1.41 s),综合性最好,且条纹分割策略较原始图像分类准确率提升6.9个百分点.视觉评判结果与人工测量基本一致,该方法可为护帮板机器人自主焊接提供焊前质量保证依据.

The condition information of the weld joint serves as the foundation for welding robots to achieve autonomous welding and ensure quality assurance.Therefore,focusing on the welding process of protective plates,this paper proposes a method based on multi-line laser vision and deep learning to acquire weld joint status information and guarantee the quality of assembly and welding.A quality assurance system integrating automatic assembly-welding and online visual evaluation was established.Multi-line structured light was employed to capture weld joint images,verifying the correlation between the disconnection spacing of laser stripes and the assembly gap,as well as between the distribution pattern of stripes and the in-clination state.It was confirmed that laser stripe images can serve as an effective input for classifying assembly quality.Us-ing the segmented and extracted laser stripe images as the dataset,four classification models—MobileNetV2,ResNet-50,VGG16,and VIT—were trained and compared.MobileNetV2 demonstrated the best comprehensive performance,with an accuracy of 95.68%,a model size of 8.9 M,and a response time of 1.41 s.Moreover,the stripe segmentation strategy im-proved the classification accuracy by 6.9 percentage points compared to that of the original image classification.The visual evaluation results are largely consistent with manual measurements,indicating that this method can provide a basis for pre-welding quality assurance for the autonomous welding of protective plates by robots.

张鹏贤;吴剑

兰州理工大学 有色金属先进加工与再利用省部共建国家重点实验室,甘肃 兰州 730050兰州理工大学 有色金属先进加工与再利用省部共建国家重点实验室,甘肃 兰州 730050

矿业与冶金

护帮板自动组焊激光视觉深度学习组焊质量检测

protective plateautomatic assembly and weldinglaser visiondeep learningassembly and welding quality in-spection

《电焊机》 2026 (5)

25-33,9

10.7512/j.issn.1001-2303.2026.05.03

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