基于DEM-CFD的烟片堆积模型及其热风干燥特性研究OA
Study on tobacco strip packing model based on DEM-CFD and its hot air drying characteristics
为提高烟片复烤过程中的堆积物料干燥模拟的准确性,针对传统连续介质模型忽略真实堆叠结构与气-固物质间动态交互的局限性,采用离散元‒计算流体力学(DEM-CFD)耦合方法,建立烟片离散堆积模型,并通过试验验证模型的可靠性.系统研究进风温度(60~80℃)、空气相对湿度(20%~40%)和进风风速(0.50~0.80 m/s)对烟片含水率与温度变化的影响,并从对流换热与蒸发换热角度揭示其作用机理.结果表明,当进风温度为70℃时,干燥效率与温度均匀性较平衡,温度升至80℃易导致烟片堆底层过热与干燥不均,降至60℃则显著延缓干燥进程;空气相对湿度升高有利于预热与恒速阶段的整体升温,但会抑制蒸发换热,降低干燥速率,当空气相对湿度从20%提升至40%时,恒速干燥阶段的平均温度提升约6℃,蒸发换热功率降低约0.017 W;增大进风风速可显著改变烟片堆叠结构,当进风风速从0.50 m/s增至0.80 m/s时,稳定空隙率增加0.15,恒速干燥阶段的对流换热功率与蒸发换热功率分别增加约0.023,0.022 W,干燥速率明显提高,但提升效应随进风风速的增大而递减.研究为烟片复烤工艺参数的优化提供理论依据.
To improve the accuracy of drying simulation for piled materials during the re-drying process of tobacco strips,addressing the limitations of traditional continuum models that neglect the real stacking structure and dynamic gas-solid interactions,a coupled discrete element method-computational fluid dynamics(DEM-CFD)approach was adopted.A discrete packing model of tobacco strips was established,and its reliability was verified through experiments.The effects of inlet air temperature(60~80℃),relative air humidity(20%~40%),and inlet air velocity(0.50~0.80 m/s)on the moisture content and temperature of tobacco strips were systematically investigated.The underlying mechanisms were elucidated from the perspectives of convective and evaporative heat transfer.The results showed that at an inlet air temperature of 70℃,drying efficiency and temperature uniformity were well-balanced.Increasing the temperature to 80℃ tended to cause overheating and uneven drying at the bottom of the tobacco strip pile,while reducing it to 60℃ significantly slowed the drying process.Higher relative air humidity facilitated overall heating during the preheating and constant-rate stages but inhibited evaporative heat transfer,reducing the drying rate.When relative air humidity was increased from 20%to 40%,the average temperature during the constant-rate drying stage rose by approximately 6℃,while the evaporative heat transfer power decreased by about 0.017 W.Increasing the inlet air velocity significantly altered the stacking structure of the tobacco strips.When the inlet air velocity was increased from 0.50 m/s to 0.80 m/s,the stable void fraction increased 0.15,and the convective and evaporative heat transfer powers during the constant-rate drying stage increased by about 0.023 W and 0.022 W,respectively,resulting in a significantly improved drying rate.However,the enhancement effect diminished with further increases in air velocity.This research provides a theoretical basis for optimizing the process parameters in tobacco strip re-drying.
徐浩玮;王立华;蒋维;张浩
昆明理工大学 机电工程学院,昆明 650500昆明理工大学 机电工程学院,昆明 650500昆明理工大学 机电工程学院,昆明 650500昆明理工大学 机电工程学院,昆明 650500
轻工纺织
烟片复烤离散元‒计算流体力学热风干燥传热传质离散堆积模型
tobacco strip re-dryingDEM-CFDhot air dryingheat and mass transferdiscrete packing model
《包装与食品机械》 2026 (2)
68-80,13
云南省重大科技专项计划项目(202002AD080001)
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