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超高温灭菌乳均质工艺参数优化OA

Optimization of homogenization process parameters for UHT sterilized milk

中文摘要英文摘要

为优化多加工单元均质参数对超高温灭菌乳稳定性的协同调控效果,采用试验设计方法,以稳定性指数(TSI)为指标,通过构建四因素三水平试验,考察前均质一级压力(H1a)、前均质二级压力(H1b)、后均质一级压力(H2a)与后均质二级压力(H2b)对灭菌乳稳定性的影响,并从货架期稳定性、感官特性、微观结构等方面,综合评估灭菌乳的品质变化.结果表明,各因素及其交互作用对灭菌乳稳定性的影响程度排序为H1b>H1a×H1b>H1a>H2a×H2b>H2a;最佳均质工艺组合为H1a=120 bar,H1b=25 bar,H2a=250 bar,H2b=25 bar,在此条件下,TSI值降至0.023,较对照组降低11.54%,货架初期的ZD[53]由88%提升至93%,6个月货架期内未出现脂肪上浮现象,且维持良好的感官特性;优化均质工艺可有效降低体系粒径、改善蛋白局部聚集,从而提升灭菌乳稳定性.研究为超高温灭菌乳工业化生产中的均质工艺优化,提供理论依据与技术参考.

To optimize the synergistic regulation effect of homogenization parameters across multiple processing units on the stability of ultra-high temperature(UHT)sterilized milk,a design of experiments approach was employed.Using the turbiscan stability index(TSI)as the response variable,a four-factor,three-level experimental design was constructed to investigate the effects of primary pre-homogenization pressure(H1a),secondary pre-homogenization pressure(H1b),primary post-homogenization pressure(H2a),and secondary post-homogenization pressure(H2b)on the stability of sterilized milk.Quality changes in the sterilized milk were comprehensively evaluated in terms of shelf-life stability,sensory properties,and microstructure.The results showed that the order of influence of the factors and their interactions on milk stability was H1b>H1a×H1b>H1a>H2a×H2b>H2a.The optimal homogenization process combination was determined as H1a=120 bar,H1b=25 bar,H2a=250 bar,H2b=25 bar.Under these conditions,the TSI value decreased to 0.023,representing an 11.54%reduction compared to the control group.The initial ZD[53]value increased from 88%to 93%,and no fat separation was observed throughout the six-month shelf life,while good sensory properties were maintained.The optimized homogenization process effectively reduced the particle size of the system and ameliorated localized protein aggregation,thereby enhancing the stability of the sterilized milk.This study provides a theoretical basis and technical reference for optimizing homogenization processes in the industrial production of UHT milk.

关志涵;孙丽生;胡艳红;柳春洋;徐超;马羽彤;徐雨佳;牛世祯

内蒙古蒙牛乳业(集团)股份有限公司,呼和浩特 011500内蒙古蒙牛乳业(集团)股份有限公司,呼和浩特 011500内蒙古蒙牛乳业(集团)股份有限公司,呼和浩特 011500内蒙古蒙牛乳业(集团)股份有限公司,呼和浩特 011500内蒙古蒙牛乳业(集团)股份有限公司,呼和浩特 011500内蒙古蒙牛乳业(集团)股份有限公司,呼和浩特 011500内蒙古蒙牛乳业(集团)股份有限公司,呼和浩特 011500内蒙古蒙牛乳业(集团)股份有限公司,呼和浩特 011500||蒙牛高科乳制品(北京)有限责任公司,北京 101100

轻工纺织

超高温灭菌乳均质工艺试验设计稳定性指数工艺优化

ultra-high temperature sterilized milkhomogenization processdesign of experimentsstability indexprocess optimization

《包装与食品机械》 2026 (2)

36-42,7

内蒙古自治区自然科学基金项目(2025QN03041)

10.3969/j.issn.1005-1295.2026.02.004

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