铁磁性金属近表面缺陷的脉冲电磁铁式电磁超声传感器设计及检测方法OA
Design of a pulsed electromagnet-type electromagnetic acoustic transducer and detection method for near-surface defects in ferromagnetic metals
为克服现有电磁超声表面波传感器在检测铁磁性金属结构缺陷时存在的强磁力干扰、换能效率低及检测效果差等问题,设计和开发了一种基于U型脉冲电磁铁的高转换效率、强适应性新型电磁超声表面波传感器及检测方法.利用有限元数值模拟方法优化传感器构型,并验证检测方法的可行性,搭建脉冲电磁铁式电磁超声试验检测系统,分析脉冲个数、激励电压,以及缺陷尺寸对传感器性能的影响,并对比该传感器与现有电磁超声传感器性能差异.结果表明,该脉冲电磁铁式传感器在DH36低合金碳钢近表面缺陷检测能力显著优于现有电磁超声传感器.研究为解决铁磁性金属近表面缺陷提供了新的方法.
To overcome the problems of strong magnetic force interference,low transduction efficiency,and poor detection performance existing in current electromagnetic acoustic surface wave transducers when detecting structural defects in ferromagnetic metals,a novel electromagnetic acoustic surface wave transducer based on a U-type pulsed electromagnet with high conversion efficiency and strong adaptability,as well as a corresponding detection method,were designed and developed.Finite element numerical simulation was used to optimize the transducer configuration and verify the feasibility of the detection method.A pulsed electromagnet-type electromagnetic acoustic testing system was established.The effects of pulse number,excitation voltage,and defect size on the transducer performance were analyzed,and the performance differences between this transducer and existing electromagnetic acoustic transducers were compared.The results show that the pulsed electromagnet-type transducer has significantly better near-surface defect detection capability in DH36 low-alloy carbon steel compared to existing electromagnetic acoustic transducers.This study provides a new method for addressing near-surface defects in ferromagnetic metals.
霍鹏;马国栋;田崇顺;解晨曦;裴翠祥
西安交通大学 电气工程学院 电工材料电气绝缘全国重点实验室,西安 710049||龙源(北京)新能源工程技术有限公司,北京 100034西安交通大学 航天航空学院 复杂服役环境重大装备结构强度与寿命全国重点实验室,西安 710049西安交通大学 航天航空学院 复杂服役环境重大装备结构强度与寿命全国重点实验室,西安 710049西安交通大学 航天航空学院 复杂服役环境重大装备结构强度与寿命全国重点实验室,西安 710049西安交通大学 航天航空学院 复杂服役环境重大装备结构强度与寿命全国重点实验室,西安 710049
机械制造
铁磁性金属电磁超声传感器表面波脉冲电磁铁缺陷检测
ferromagnetic metalelectromagnetic acoustic transducersurface wavepulsed electromagnetdefect detection
《压力容器》 2026 (2)
79-86,8
陕西省重点研发计划项目"面向新能源场站材料污秽及腐蚀状态的原位检测技术及装置"(2024PT-ZCK-48)
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