前处理轧碱煮漂工艺研究OA
Research on the pre-treatment alkali soaking and bleaching process
针对传统印染前处理工艺中水洗环节能耗高、水资源浪费严重、工艺流程长等问题,本文系统研究了一种新型前处理工艺——轧碱煮漂一体化工艺.该工艺通过取消传统"轧碱→水洗→煮漂"中的水洗步骤,直接利用丝光回收淡碱进行轧碱堆置,随后进行煮漂处理,实现了碱液的高效循环利用与工艺简化.结果表明,该工艺在保证半制品质量符合GB 18401-2010《国家纺织产品基本安全技术规范》的前提下,可节约烧碱10%~15%,节约蒸汽约5%,并显著缩短工艺流程,提高生产效率.该工艺属于《国家重点支持的高新技术领域》中的"清洁生产技术"范畴,具有显著的节能、减排和经济效益,具备良好的推广应用价值.
Aiming at problems such as high energy consumption in the washing stage,serious water resource waste,and long process flow in traditional pre-treatment processes of dyeing and printing,this paper systematically studies a new pre-treatment process-the integrated alkali rolling,boiling and bleaching process.This process cancels the washing step in the traditional"alkali rolling→washing→boiling and bleaching"process,directly uses the weak alkali recovered from mercerization for alkali rolling and stacking,and then carries out boiling and bleaching treatment,thus achieving effi-cient recycling of alkali solution and process simplification.The result shows that under the premise of ensuring the quality of semi-finished products meets the requirements of GB 18401-2010"Basic safety technical specifications for national textile products",this process can save 10%-15%caustic soda,about 5%steam,significantly shorten the process flow,and improve production efficiency.This process belongs to the category of"Clean Production Technology"in the"Key na-tional supported high and new technology fields".It has significant energy-saving,emission-reduction and economic bene-fits,and has good value for promotion and application.
吴志;谢伟聪;宗立新
佛山市顺德金纺集团有限公司,广东 佛山 528305佛山市顺德金纺集团有限公司,广东 佛山 528305佛山市顺德金纺集团有限公司,广东 佛山 528305
轻工纺织
前处理轧碱煮漂清洁生产节能降耗资源化利用
pre-treatmentalkali rollingboiling and bleachingclean productionenergy saving and consumption reductionresource utilization
《染整技术》 2026 (4)
29-31,35,4
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