基于临界平面法的直振筛板疲劳寿命分析OA
Fatigue life analysis of linear vibrating screen plate based on critical plane method
针对卷烟生产线中长期循环载荷所导致的直振筛板多轴疲劳失效问题,开展疲劳寿命预测及其寿命分布情况的研究.以某厂返工烟支生产线设备为研究对象,根据实际运行工况构建其动力学模型,求解弹性元件的作用力,并将其作为输入条件导入ANSYS进行有限元分析,从而获取振动筛运行过程中的应力分布情况;通过提取应力分量结果,结合基于临界平面法的多轴高周疲劳寿命预测模型,对直振筛板的疲劳寿命进行评估,进而识别出结构的疲劳危险部位.借助动力学建模、静力学分析与多轴疲劳理论,提出了适用于常幅载荷作用下卷烟设备的综合分析方法.研究显示,振动筛的筛面受损程度较轻,其最大受力部位处于下层筛面和减震弹簧的连接之处,与最低寿命点的位置高度一致.
Aiming at the multi-axial fatigue failure problem caused by the long-term cyclic load of the linear vibrating screen plate in the cigarette production line,research on its fatigue life prediction and life distribution is carried out.Taking the rework cigarette production line equipment of a certain factory as the research object,its dynamic model is constructed according to the actual operating conditions,the force of the elastic element is solved,and the force is imported into ANSYS as the input condition for finite element analysis,so as to obtain the stress distribution during the operation of the vibrating screen.By extracting the results of stress components and combining them with the multi-axial high-cycle fatigue life prediction model based on critical plane method,the fatigue life of linear vibrating screen plate is evaluated,and the fatigue risk parts of the structure are identified.With the aid of dynamic modeling,static analysis and multi-axial fatigue theory,a comprehensive analysis method suitable for cigarette equipment under constant amplitude loads is proposed.The research results show that the damage degree of the vibrating screen surface is relatively small.The maximum force-bearing part is located at the connection between the lower screen surface and the shock-absorbing spring,which has a high consistency with the position of the lowest service life point.
叶南海;张圣雄;汪颂文;刘三星;蒋文平;张超
湖南大学 机械与运载工程学院,湖南 长沙 410082湖南中烟工业有限责任公司 长沙卷烟厂,湖南 长沙 410014湖南中烟工业有限责任公司 长沙卷烟厂,湖南 长沙 410014湖南中烟工业有限责任公司 长沙卷烟厂,湖南 长沙 410014湖南中烟工业有限责任公司 长沙卷烟厂,湖南 长沙 410014湖南大学 机械与运载工程学院,湖南 长沙 410082
矿业与冶金
振动筛疲劳损伤虚拟样机静力学分析失效分析
vibrating screensfatigue damagevirtual prototypingstatic analysisfailure analysis
《湖南大学学报(自然科学版)》 2026 (4)
103-110,8
国家自然科学基金资助项目(51375154),National Natural Science Foundation of China(51375154)
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