涡轮叶片用K418B高温合金SLM工艺优化与性能研究OA
Process optimization and performance investigation of SLM for a K418B nickel-based superalloy in turbine blade applications
为优化增材制造K418B镍基高温合金的选择性激光熔融(selective laser melting,SLM)工艺并提升其力学性能,本研究系统探究了激光功率和扫描速度等关键工艺参数对增材制造K418B致密度、显微组织及力学性能的影响.通过对不同体积能量密度(Ev)下制备样品的微观缺陷进行表征与统计,确定最优工艺窗口.在此基础上,结合EBSD分析和原位拉伸实验,深入揭示了工艺参数-微观组织-力学性能的内在关联.结果表明,当体积能量密度Ev<60 J/mm³时,材料致密度可稳定保持在99.6%以上,气孔与裂纹等缺陷得到有效抑制.在Ev为40~50 J/mm³的优化工艺窗口内,材料获得了优异的综合力学性能,其屈服强度、抗拉强度和延伸率分别达到了780 MPa、875 MPa和2.5%.研究证实,通过优化SLM工艺参数来抑制微观缺陷是提升K418B合金性能的关键.
This study systematically investigates the optimization of selective laser melting(SLM)process parameters for K418B nickel-based superalloy to enhance its mechanical properties.The effects of key parameters,such as laser power and scanning speed,on the density,microstructure,and mechanical performance of the fabricated parts were explored.The optimal process window was determined by characterizing and quantifying micro-defects in samples prepared with various volumetric energy densities(Ev).Furthermore,the intrinsic relationship between process parameters,microstructure evolution,and mechanical properties was revealed through EBSD analysis and in-situ tensile testing.The results demonstrate that a relative higher density exceeding 99.6%can be consistently achieved when the Ev is below 60 J/mm³,effectively suppressing defects like pores and cracks.Within the optimal process window of Ev=40~50 J/mm³,the alloy exhibited excellent comprehensive mechanical properties,with its yield strength,ultimate tensile strength,and elongation reaching 780 MPa,875 MPa,and 2.5%,respectively.This work confirms that optimizing SLM process parameters to minimize micro-defects is crucial for improving the performance of the K418B alloy.
米栋;李博川;李学攀;熊伟;廖望望;李加强;钱正明;龙湘云;姜潮
湖南大学 机械与运载工程学院,湖南 长沙 410082||中国航发湖南动力机械研究所,湖南 株洲 412002湖南大学 机械与运载工程学院,湖南 长沙 410082湖南大学 机械与运载工程学院,湖南 长沙 410082湖南大学 机械与运载工程学院,湖南 长沙 410082湖南大学 机械与运载工程学院,湖南 长沙 410082中国航发湖南动力机械研究所,湖南 株洲 412002中国航发湖南动力机械研究所,湖南 株洲 412002湖南大学 机械与运载工程学院,湖南 长沙 410082湖南大学 机械与运载工程学院,湖南 长沙 410082
矿业与冶金
涡轮叶片增材制造K418B镍基高温合金工艺参数优化微观缺陷
turbine bladeadditive manufacturingK418Bnickel-based superalloyprocess parameter optimi-zationmicrostructural defects
《湖南大学学报(自然科学版)》 2026 (4)
71-80,10
国家自然科学基金资助项目(52175134,52475155),National Natural Science Foundation of China(52175134,52475155)湖南省优秀青年基金资助项目(2023JJ20010),Excellent Youth Fund of Hunan Province(2023JJ20010)湖南省科技创新计划资助项目(2024RC3097),Hunan Science and Technology Innovation Plan(2024RC3097)中国航空产学研合作项目(HFZL2022CXY007),Industry-Academia-Research Cooperation Project(HFZL2022CXY007)广东省自然科学基金资助项目(2024A1515010684),Guangdong Natural Sciences Foundation(2024A1515010684)
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