基于固体氧化剂的铁水间接氧化提钒技术OA
Vanadium extraction from hot metal via indirect oxidation using solid oxidizing agents
针对传统铁水提钒工艺因喷吹O2所引起的熔池控温难、铁损失和冷却剂使用造成钒渣品位降低等问题,利用间接氧化反应温和、过程可控的特点,提出采用铁氧化物进行铁水提钒的新技术.基于热力学计算,采用具有热力学优势的Fe2O3作为氧化剂,明确添加量为1.5%~6.0%;在此基础之上,通过系统考察Fe2O3的添加量、粒级以及反应温度对间接氧化提钒的影响规律,揭示了降低粒级与提升温度对钒氧化行为的强化机制;提出"CaO-Fe2O3"的氧化剂构建体系,通过降低体系熔化温度进一步提高反应效率;经工艺参数优化,在反应温度1 350 ℃,添加4.5%的0.074~0.5 mm粒级Fe2O3,并按照n(CaO):n(Fe2O3)=0.75配入CaO时,反应2 min达到平衡状态,终点钒含量为0.016%,钒氧化率为95.12%,钒渣中V含量为7.15%,P含量为1.93%.该技术通过"CaO-Fe2O3"体系实现了铁水中钒的高效提取,为铁水提钒工艺的发展提供了新的思路.
Aiming at solving the problems of temperature control in molten bath,iron loss,and grade re-duction of vanadium slag caused by O2 injection in the traditional process of vanadium extraction from hot metal,a new technology using iron oxides(Fe2O3)for vanadium extraction from hot metal was pro-posed in this study,taking advantage of the characteristics of mild indirect oxidation reaction and con-trollable process.Thermodynamic calculations identified Fe2O3 as the optimal oxidizer with recommen-ded addition ranges of 1.5%-6.0%.A systematic investigation was conducted on the effects of Fe2O3 ad-dition ratio,particle size,and bath temperature,revealing the enhancement mechanisms of particle size reduction and temperature elevation on vanadium oxidation.The study further developed a"CaO-Fe2O3"oxidizer system that improves reaction efficiency by lowering the melting temperature.Through pro-cess parameter optimization,the optimal conditions were determined as:reaction temperature 1350℃,4.5%of 0.074-0.5 mm Fe2O3 with n(CaO)∶n(Fe2O3)=0.75.Under these conditions,the reaction reached equilibrium within 2 min,achieving a final V content in the hot metal of 0.016%,oxidation rate of 95.12%,with vanadium slag containing 7.15%V and 1.93%P.This"CaO-Fe2O3"system demon-strates efficient vanadium extraction from hot metal and provides new insights for the development of vanadium extraction technologies.
张宁豫;谢绍贤;向俊一;陈炼;吕学伟
重庆大学材料科学与工程学院,重庆 400044重庆大学材料科学与工程学院,重庆 400044重庆科技大学冶金与动力工程学院,重庆 401331攀钢集团攀枝花钢铁研究院有限公司,钒钛资源综合利用国家重点实验室,四川攀枝花 617000重庆大学材料科学与工程学院,重庆 400044
矿业与冶金
含钒铁水提钒间接氧化钒渣
V-bearing hot metalvanadium extractionindirect oxidationvanadium slag
《钢铁钒钛》 2026 (1)
1-9,9
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