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楔形节流阀节流流动规律分析及结构优化OA

Analysis of Throttling Flow Law and Structural Optimization of Wedge Throttle Valve

中文摘要英文摘要

针对高压油气井的压井作业中楔形节流阀在极端工况下易出现振动疲劳与流体冲蚀等问题,通过建立流固耦合数值模型,系统研究了节流阀内部流动特性与结构优化方法.结果表明,分段梯度楔形阀通过多级降压与导流优化,显著改善大开度区间流速高、涡旋密集的情况,扩大了可控开度区间,提升了调节精度与稳定性.缓冲腔室直径增大可有效降低泥浆最大流速,但增大至 80 mm 时,减速效果趋于稳定,且会出现明显涡旋.综合流速控制与涡旋抑制效果,确定半径与高度均为 65 mm 的缓冲室搭配分段梯度楔形阀为最优结构.

To address the susceptibility of wedge choke valves to vibration fatigue and fluid erosion under extreme working conditions during well killing operations in high-pressure oil and gas wells,a fluid-structure in-teraction numerical model was established to systematically simulate and analyze the internal flow characteristics and structural optimization methods of throttle valves.The results showed that the segmented gradient wedge valve,through multi-stage pressure reduction and flow guidance optimization,significantly mitigated high flow velocities and dense vortices within the large opening range.This design expanded the controllable opening range and improved regulation accuracy and stability.Furthermore,increasing the buffer chamber diameter ef-fectively reduced the maximum flow velocity of the mud,however,when it reached 80 mm,the deceleration effect plateaued,and significant vortices emerged.Based on a comprehensive evaluation of flow velocity control and vortex suppression,the optimal structure is determined to be a segmented gradient wedge valve paired with a buffer chamber having both a radius and height of 65 mm.

程永钦

化学品安全全国重点实验室,山东 青岛 266104||中石化安全工程研究院有限公司,山东 青岛 266104

机械制造

节流阀冲蚀仿真模拟结构优化流场分析

throttle valveerosionsimulationstructural optimizationflow field analysis

《安全、健康和环境》 2026 (4)

56-64,9

国家科技重大专项(2025ZD1401900),复杂深地安全高效钻完井技术与装备.

10.3969/j.issn.1672-7932.2026.04.009

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