面向电子束熔炼炉熔池温度智能控制的LSTM-PID复合策略OA
LSTM-PID composite control for molten pool temperature in electron beam melting furnaces
电子束熔炼(EBM)是制备高纯度难熔金属的核心技术,熔池温度的精准控制直接决定产品的冶金质量.针对EBM过程存在的强非线性、大惯性滞后及多源干扰等难题,传统PID控制存在超调量大、调节速度慢、抗扰能力弱等局限性.为此,提出一种融合长短期记忆(LSTM)网络与PID控制的智能复合策略,实现对电子枪功率的精准前馈补偿与反馈校正.该策略利用LSTM网络的时序建模与多步预测能力,在线实时预测熔池温度变化趋势并生成前馈控制量,主动补偿系统的滞后与非线性特性;同时结合PID反馈控制确保稳态精度与控制鲁棒性.基于EBM熔池温度动态模型的仿真验证表明:与传统PID及模糊PID控制相比,所提LSTM-PID复合控制器在设定值阶跃跟踪中,超调量降低至1.8%,调节时间缩短至11.2 s;在进料速度阶跃干扰下,最大动态偏差抑制在+8℃以内,恢复时间仅15 s.该研究显著提升了温度控制的动态品质与抗干扰能力,为复杂工业过程的智能化控制提供了一种数据驱动与模型驱动相融合的有效范式.
Electron beam melting(EBM)is a core technology for producing high-purity refractory metals,where precise control of the melt pool temperature directly determines the metallurgical quality of the product.Addressing challenges such as strong nonlinearity,significant inertial lag,and multi-source disturbances in the EBM process,traditional PID control exhibits limitations including large overshoot,slow regulation speed,and weak disturbance rejection.To overcome these issues,an intelligent composite strategy integrating long short-term memory(LSTM)networks and PID control is proposed to achieve precise feedforward compensation and feedback correction for electron gun power.This strategy leverages the sequential modeling and multi-step prediction capabilities of LSTM networks to predict melt pool temperature trends in real time and generate feedforward control signals,actively compensating for system lag and nonlinear characteristics.Simultaneously,PID feedback control ensures steady-state accuracy and robustness.Simulation validation based on a dynamic model of the EBM melt pool temperature demonstrates that,compared with traditional PID and fuzzy PID control,the proposed LSTM-PID composite controller reduces overshoot to 1.8%and shortens regulation time to 11.2 s during setpoint step tracking.Under feed rate step disturbances,it suppresses maximum dynamic deviation within 8℃,with a recovery time of only 15 s.This research significantly enhances the dynamic performance and disturbance rejection capability of temperature control,offering an effective paradigm that integrates data-driven and model-driven approaches for intelligent control of complex industrial processes.
武建文;赵辉;王静;陈娟;戴易成;边浩
宝鸡宝钛装备科技有限公司,陕西 宝鸡 721013宝鸡宝钛装备科技有限公司,陕西 宝鸡 721013宝鸡宝钛装备科技有限公司,陕西 宝鸡 721013宝鸡宝钛装备科技有限公司,陕西 宝鸡 721013宝鸡宝钛装备科技有限公司,陕西 宝鸡 721013宝鸡宝钛装备科技有限公司,陕西 宝鸡 721013
信息技术与安全科学
电子束熔炼炉长短期记忆网络智能复合控制前馈补偿熔池温度
electron beam melting furnacelong short-term memoryintelligent composite controlfeedforward compensationmelt pool temperature
《重型机械》 2026 (2)
38-44,7
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