首页|期刊导航|中国塑料|基于活动型芯侧向脱模长形筐注塑模具设计

基于活动型芯侧向脱模长形筐注塑模具设计OA

Design of injection mold for an elongated basket with laterally ejected movable core

中文摘要英文摘要

针对长径比(L/D>5)圆柱形塑件周向侧孔倒扣结构的脱模难题,本文提出了一种基于活动型芯侧向脱模的注塑模具创新设计方案.通过将塑件轴向与开模方向垂直布局,结合液压驱动多级顶出系统,实现了降低模具闭合高度及注塑机吨位需求减少的显著优化.模具采用凹模哈夫分型结构与模块化型芯组件,通过时序控制的复合脱模机构;5点平衡热流道浇口(筋位进胶);凹模组件采用均布8组冷却回路,型芯采用两组回型水路;排气柱与排气槽结构使气体排出效率提升.本方案通过侧向脱模布局-液压时序顶出-协同冷却排气的技术集成,为高长径比的圆柱类塑件提供了高性价比解决方案,具备同类产品的工程价值.

To resolve the demolding challenges associated with circumferential undercut side holes in high aspect-ratio(L/D5)cylindrical plastic parts,this paper reports a novel injection mold design incorporating laterally movable cores.By orienting the part axis perpendicular to the mold opening direction and employing a hydraulically actuated multi-stage ejec-tion system,significant optimizations were achieved,including a reduced mold closing height and lower required injec-tion machine tonnage.The mold utilizes a split cavity(HALF)design with modular core inserts and a sequentially con-trolled,compound demolding mechanism.Material distribution is managed through a five-point balanced hot runner with rib gating.The thermal management system features eight uniformly distributed cooling circuits in the cavity and dual spi-ral cooling channels in the core,complemented by strategically placed vent pins and slots to enhance gas evacuation.This integrated solution combining a lateral demolding layout,hydraulic sequential ejection,and coordinated cooling and venting systems provides a cost-effective approach for manufacturing high aspect-ratio tubular plastic parts,offering sub-stantial engineering value for similar applications.

张雪粉;黄永福;吕佳旭

沈阳理工大学机械工程学院,沈阳 110159沈阳理工大学机械工程学院,沈阳 110159沈阳理工大学机械工程学院,沈阳 110159

化学化工

注塑模具侧向脱模长径比塑件液压顶出热流道

injection moldside ejectionhigh-aspect-ratio plastic parthydraulic ejectionhot runner

《中国塑料》 2026 (4)

115-118,4

10.19491/j.issn.1001-9278.2026.04.018

评论