基于质量功能展开的免耕播种机可靠性预计OA
Reliability prediction of no-till planter based on quality function deployment
针对免耕播种机可靠性数据缺乏、传统预计方法忽略客户需求的问题,提出一种基于质量功能展开(QFD)的可靠性预计方法,并结合2BMFJ型麦茬地免耕覆秸大豆精密播种机为例进行实证研究.通过构建"客户需求-技术质量特性-子系统"3级关联矩阵,将涵盖故障避免、作业质量等方面的10类客户需求,转化为危害度、技术成熟度、环境严酷度等7项可量化技术指标;利用自相关矩阵修正指标权重,建立可靠性预计评分矩阵,逐层计算子系统失效率.结果表明:整机可靠率为98.69%,其中传动子系统(失效率0.533 3%)和清秸覆秸子系统(失效率0.463 6%)因秸秆缠绕、高负荷堵塞等问题成为可靠性薄弱环节.该方法能够弥补传统模型在数据不足与需求脱节方面的局限,为免耕播种机的可靠性设计与重点环节优化提供依据.
To address the scarcity of reliability data and the neglect of customer requirements in traditional prediction methods for no-till planters,this paper proposes a reliability prediction method based on Quality Function Deployment(QFD),with a case study on the 2BMFJ no-till precision soybean planter for wheat stubble fields.By constructing a three-level correlation matrix linking"Customer requirements"to"Technical characteristics"and then to"Subsystems",ten categories of customer requirements(encompassing failure prevention and operation quality)were transformed into seven quantifiable technical indicators,including criticality,technology maturity,and environmental harshness.An auto-correlation matrix was utilized to adjust the indicator weights,and a reliability prediction scoring matrix was developed to calculate the subsystem failure rates hierarchically.The results indicate a comprehensive machine reliability of 98.69%.The transmission subsystem(failure rate 0.533 3%)and the straw cleaning and mulching subsystem(failure rate 0.463 6%)were identified as weak links due to issues such as straw entanglement and high-load clogging.This method effectively overcomes the limitations of traditional models in terms of data scarcity and disconnection from user needs,providing a basis for the reliability design and optimization of critical components in no-till planters.
马力;蒲春溶;柴聚来;乔金友
东北农业大学工程学院,哈尔滨 150030东北农业大学工程学院,哈尔滨 150030比亚迪股份有限公司,广东 深圳 518118东北农业大学工程学院,哈尔滨 150030
农业科技
免耕播种机可靠性预计质量功能展开客户需求质量屋麦茬地大豆
no-till planterreliability predictionQuality Function Deployment(QFD)customer demandshouse of qualitywheat stubble soybean
《中国农业大学学报》 2026 (5)
181-192,12
国家重点研发计划子课题(2021YFD2000405)国家社会科学基金项目(22BJY240)
评论