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刀具表面微织构与微量润滑协同技术研究进展OA

Research Progresses on Synergistic Technology of Micro-textured and Minimum Quantity Lubrication on Tool Surfaces

中文摘要英文摘要

回顾了近年来微量润滑(MQL)与微织构刀具技术在难加工金属材料(DMMs)切削加工中的研究进展,重点分析了两者的协同机理及其对 DMMs切削加工性能的影响.相较于干切削,微织构+MQL 协同作用可使平均切削力减小 25%~48.3%,切削温度下降 20%~50%,表面粗糙度减小15%~40%,刀具寿命延长1.5~2.4倍.总结了现有研究在以下方面尚待加强:一是协同机制的定量理论模型;二是针对不同材料的适应性分析;三是工业化条件下长期稳定性的实验验证.未来的研究应集中于构建基于热力学和摩擦学行为的定量协同模型,特别是在钛基合金和铝基合金等高强度、高温材料加工中的应用优化,并通过实际工况下的长期效能评估来验证其工业应用价值.

This paper systematically reviewed the research progresses of MQL and micro-textured tool technology in DMMs cutting in recent years,and focused on analyzing the synergistic mechanism and the influences on DMMs cutting performance.Compared with dry cutting,the synergistic effects of micro-textured+MQL may reduce the average cutting force by 25%to 48.3%,reduce the cutting temperature by 20%to 50%,improve the surface roughness by 15%to 40%,and extend the tool life by 1.5 to 2.4 times.The existing research is yet to be strengthened in the following aspects:first,quantitative theoreti-cal model of synergistic mechanism;second,adaptability analysis for different materials;and third,experi-mental verification of long-term stability under industrialized conditions.Future research should focus on the construction of quantitative synergistic models based on thermodynamic and tribological behaviors,es-pecially the optimization of the applications in the machining of high-strength and high-temperature materi-als such as titanium-based alloys and aluminum-based alloys,and the verification of the industrial applica-tion value through the evaluation of the long-term performance under actual working conditions.

牛秋林;朱陈一;吴炳辉;张晟逢;郭涛;高菁忆

湖南科技大学机电工程学院,湘潭,411201湖南科技大学机电工程学院,湘潭,411201湖南科技大学机电工程学院,湘潭,411201湖南科技大学机电工程学院,湘潭,411201湖南科技大学机电工程学院,湘潭,411201湖南科技大学机电工程学院,湘潭,411201

矿业与冶金

难加工金属材料微量润滑微织构刀具协同机制切削性能

difficult-to-machine metallic material(DMM)minimum quantity lubrication(MQL)micro-textured toolsynergistic mechanismcutting performance

《中国机械工程》 2026 (4)

885-899,15

湖南省自然科学基金(2025JJ50275)国家自然科学基金(52075168)

10.3969/j.issn.1004-132X.2026.04.013

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