精密铣削机床效能孪生模型构建及动态优化方法OA
Digital Twin-driven Performance Modeling and Dynamic Optimization Methodology for Precision Milling Machines
提出了一种面向机床加工过程的数字孪生动态多目标优化方法.该方法融合历史加工数据与机床实时运行数据,构建由几何模型、物理模型、行为模型和规则模型组成的数字孪生系统,并结合基于Optuna优化的梯度提高回归(Optuna-GBR)预测模型与改进的多目标雾凇优化算法(IMORIME)实现加工工艺参数的动态调整.数字孪生系统对切削力波动进行实时监测,当切削力波动超出自适应阈值时,触发动态优化过程,重新生成Pareto解集并通过熵权-逼近理想解排序法(TOPSIS)决策出最优工艺参数组合.实验验证表明,数字孪生系统的动态优化方法使主轴能耗较优化前降低19.99%,切削比能降低29.02%,加工噪声降低11.22%,显著提高加工效率,降低主轴能耗及加工噪声.
A digital twin-based dynamic multi-objective optimization method for machining processes was proposed herein.By integrating historical machining data with real-time operational data,a digital twin system was established,comprising geometric,physical,behavioral,and rule-based sub-models.This system combined an Optuna-GBR model and an IMORIME to dynamically adjust machining param-eters.The cutting force fluctuations were monitored in real time by the digital twin system.When the fluc-tuations exceeded the adaptive threshold,a dynamic optimization process was triggered,during which a new Pareto solution set was regenerated and the optimal machining parameter combination was determined using the entropy-weighted technique for order preference by similarity to an ideal solution(TOPSIS)method.Experimental validation under actual machining conditions demonstrates that the dynamic optimi-zation method of the digital twin system achieves a 19.99%reduction in spindle energy consumption,a 29.02%reduction in specific cutting energy,and an 11.22%reduction in machining noise.These results indicate a significant improvement in machining efficiency and a remarkable reduction in spindle energy con-sumption and machining noises.
梅术龙;谢阳;张超勇;吴剑钊;刘金锋
江苏科技大学机械工程学院,镇江,212000江苏科技大学机械工程学院,镇江,212000华中科技大学机械科学与工程学院,武汉,430074集美大学海洋装备与机械工程学院,厦门,361000江苏科技大学机械工程学院,镇江,212000
机械制造
数字孪生动态优化基于Optuna优化的梯度提高回归改进多目标雾凇优化算法自适应阈值
digital twindynamic optimizationOptuna-optimized gradient boosting regression(Optuna-GBR)improved multi-objective rime optimization algorithm(IMORIME)adaptive threshold
《中国机械工程》 2026 (4)
875-884,10
国家自然科学基金(52205527,52075229)江苏省自然科学基金(22KJB460018)
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