350MW超临界循环流化床锅炉水冷壁热应力计算与蠕变寿命分析OA
Calculation of Thermal Stress and Creep Life Analysis of Water-cooled Wall in 350 MW Supercritical Circulating Fluidized Bed Boiler
低负荷乃至超低负荷调峰运行已是超临界循环流化床锅炉的运行趋势.低负荷工况下伴生的水冷壁热偏差、传热恶化等问题会加剧管壁的超温蠕变损伤,影响其运行寿命.该文以某在役超临界循环流化床锅炉为研究对象,结合实际运行数据,构建其温度场与应力场的仿真模型,探讨在低负荷工况下,正常传热、传热恶化及不同热偏差时,水冷壁管温度、变形量及热应力的分布规律,并对不同温度及应力水平下的水冷壁管蠕变寿命进行评估.结果表明,当发生传热恶化时,水冷壁管的最高温度向向火侧的管壁中点处转移,最大热应力仍出现在背火侧管壁与鳍片的接触点;当温度偏差超过 50℃时,参照管的最高温度、最大变形及最大热应力骤增;且当传热恶化发生时,管壁危险点的壁温达到535℃,热应力达到 258 MPa,接近水冷壁管的寿命极限.研究结果为超临界循环流化床锅炉在低负荷时的安全运行提供一定的参考.
Low-load and even ultra-low-load peaking operation has been the operating trend of supercritical circulating fluidized bed boilers.The water-cooled wall thermal deviation,heat transfer deterioration and other problems accompanying the operation under low load conditions aggravate the super-temperature creep damage of the tube wall,which affects its operation life.This paper takes an in-service supercritical circulating fluidized bed boiler as the research object,combines the actual operation data,constructs the simulation model of its temperature field and stress field,explores the distribution law of the temperature,deformation and thermal stress of the tube wall under the low load condition,normal heat transfer,heat transfer deterioration,and different thermal deviation,and evaluates the creep life of the water-cooled wall tubes under different temperatures and stress levels.The results show that when heat transfer deterioration occurs,the maximum temperature of the water-cooled wall tube shifts to the midpoint of the tube wall on the fireward side,and the maximum thermal stress still occurs at the contact point between the tube wall and the fins on the backward side;when the temperature deviation is more than 50℃,the maximum temperature,the maximum deformation,and the maximum thermal stress of the reference tube increase abruptly;and when the heat transfer deterioration occurs,the wall temperature of the tube wall at the danger point reaches 535℃,and the thermal stress reaches 258 MPa,which is close to the life limit of the water-cooled wall tube,so strict temperature control of the water-cooled wall should be prioritized.The results of the study provide a certain reference for the safe operation of supercritical circulating fluidized bed boilers at low load.
柳晴瑞;徐婧;马素霞;罗晨
太原理工大学电气与动力工程学院,山西省 太原市 030024太原理工大学电气与动力工程学院,山西省 太原市 030024太原理工大学电气与动力工程学院,山西省 太原市 030024怀柔实验室山西研究院,山西省 太原市 030024
能源科技
循环流化床锅炉水冷壁数值模拟热应力蠕变寿命
circulating fluidized bed boilerwater-cooled wallnumerical simulationthermal stresscreep life
《中国电机工程学报》 2026 (8)
3334-3345,中插22,13
山西省科技重大专项(202201090301001)山西省基础研究计划项目(202303021211065).Shanxi Province Major Special Program of Science and Technology(202201090301001)Fundamental Research Program of Shanxi Province(202303021211065).
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