考虑轴向空间变异性的页岩气集输管道内腐蚀预测模型研究OA
Research on corrosion prediction model of shale gas gathering pipeline based on axial spatial variability
目的 针对页岩气集输管道内腐蚀,提出了一种考虑轴向空间变异性的腐蚀失效预测模型.方法 以四川某页岩气田的 A#、B#集输管道为研究对象开展了室内试验.首先,通过腐蚀形貌识别、室内腐蚀正交实验以及腐蚀速率的对比,系统研究了页岩气集输管道腐蚀的主要影响因素;随后,根据实验结果建立考虑参数的轴向空间变异性的腐蚀失效概率模型,并采用所建模型对 A#、B#集输管道进行预测并开挖验证.结果 页岩气集输管道采出液的细菌主要以硫酸盐还原菌(sulfate-reducing bacteria,SRB)为主,腐蚀产物主要元素为 C、O、Fe和少量 S;影响腐蚀的主要因素为流体速度、持液率、SRB数量、管道倾斜度、缓蚀剂和各种阴阳离子;模型预测管道腐蚀集中在管道 5~7点钟区域,主要发生在低洼处有水沉积的管段.工程实例表明,模型对四川某页岩气田 A#、B#集输管道的腐蚀形貌预测准确,A#集输管道 11个管段中有 7个管段主要腐蚀形态为点蚀,B#集输管道 12个管段中有 8个管段主要腐蚀形态为均匀腐蚀,与开挖结果一致.结论 研究结果可为页岩气管道内腐蚀行为预测提供理论依据及实际参考.
Objective A corrosion failure prediction model considering axial spatial variability is proposed for the internal corrosion of shale gas gathering pipelines.Method Indoor tests were carried out on A#and B#gathering pipelines in a shale gas field in Sichuan,and the main influencing factors of shale gas gathering pipeline corrosion were investigated through the identification of corrosion morphology,indoor corrosion orthogonal experiments,and the comparison of corrosion rates.According to the experimental results,a corrosion failure probability model considering the axial spatial variability of parameters was established.The model was applied to predict the corrosion behavior of A#and B#pipelines,and its accuracy was verified through field excavation of the pipelines.Result The results show that the bacteria in the produced fluid of shale gas gathering pipelines are mainly sulfate-reducing bacteria(SRB),and the main elements of its corrosion products are C,O,Fe and a small amount of S;the main factors affecting the corrosion are the flow rate,the liquid holdup,SRB number the inclination of the pipeline,the corrosion inhibitor,and a variety of anions and cations;the model predicts that the corrosion of pipeline concentrates on the area of the pipeline at 5-7 o'clock and it mainly occurs in the pipeline sections with water deposition at the low-lying places.The engineering example showed that the model accurately predicted the corrosion morphology of A#and B#pipelines in a shale gas field in Sichuan.The main corrosion pattern of 7 out of 11 pipe sections of A#pipeline is pitting corrosion,and the main corrosion pattern of 8 out of 12 pipe sections of B#pipeline is uniform corrosion,which is consistent with the excavation results.Conclusion The research results can provide a theoretical basis and practical reference for predicting the corrosion behavior inside shale gas pipelines.
申俊;周劲;张良;程思杰;祝星语
中国石油西南油气田公司安全环保与技术监督研究院中国石油西南油气田公司安全环保与技术监督研究院中国石油西南油气田公司安全环保与技术监督研究院中国石油西南油气田公司安全环保与技术监督研究院西南石油大学石油与天然气工程学院
页岩气集输管道内腐蚀空间变异性失效概率预测模型
shale gas gathering pipelinesinternal corrosionspatial variabilityfailure probabilityprediction model
《石油与天然气化工》 2026 (2)
120-127,8
中国石油西南油气田公司科研项目"深层页岩气规模上产关键技术研究与应用"(2023ZZ21YJ01)
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